§ 153. Repairman 2nd category

Characteristics of work

• Disassembly, repair, assembly and testing simple knots and mechanisms of equipment, units and machines.
• Repair simple equipment, units and machines, as well as of average complexity under the guidance of a more highly qualified mechanic.
• Mechanical processing of parts for 12-14 qualifications.
• Washing, cleaning, lubricating parts and removing the fill.
• Perform work using pneumatic, electric tools and drilling machines.
• Scraping parts using power tools.
• Manufacturing simple devices for repair and assembly.

Must know:

• basic techniques for performing work on disassembling, repairing and assembling simple components and mechanisms, equipment, units and machines;
• purpose and rules for using plumbing and instrumentation;
• basic mechanical properties processed materials;
• system of admissions and landings;
• name, marking and rules for using oils, detergents, metals and lubricants.

Work examples

• 1. Open hearth furnace fittings, chokes, shut-off valves - removal, repair, installation.
• 2. Bolts, nuts, studs - filing, threading, changing them and fastening them.
• 3. Shut-off valves for air, oil and water - installation to suit the location.
• 4. Filling windows, lid lifter ropes and transfer devices - change.
• 5. Elbows, tees for pipelines - hydraulic testing and assembly.
• 6. Lubricators, linear feeders - repair, adjustment.
• 7. Oil coolers - disassembly, repair, assembly.
• 8. Piston pumps - repair, installation.
• 9. Equipment - neutralization from acidic and alkaline environments.
• 10. Fences - removal and installation.
• 11. Gaskets - manufacturing.
• 12. Gearboxes of tumbling drums - disassembly, repair and assembly.
• 13. Metal mesh - replacement, production, repair.
• 14. Sharpened emery machines and vacuum cleaners for them - repair, assembly, replacement and straightening of abrasive wheels.
• 15. Dowels - filing.
• 16. Creels of warping machines - repair and installation on the machine.

§ 154. Repairman 3rd category

Characteristics of work

• Disassembly, repair, assembly and testing of medium complexity components and mechanisms of equipment, units and machines.
• Repair, adjustment and testing of medium complexity equipment, units and machines, as well as complex ones under the guidance of a mechanic of higher qualifications.
• Mechanical processing of parts for 11-12 qualifications.
• Repair of lined equipment and equipment made from protective materials and ferrosilicon.
• Disassembly, assembly and compaction of faolite and ceramic equipment and communications.
• Manufacturing of devices of medium complexity for repair and assembly.
• Performance rigging work when moving loads using simple lifting equipment and mechanisms controlled from the floor.

Must know:

• arrangement of equipment being repaired;
• purpose and interaction of main components and mechanisms;
• technological sequence of disassembly, repair and assembly of equipment, units and machines;
• technical specifications for testing, adjustment and acceptance of components and mechanisms;
• basic properties of processed materials;
• arrangement of universal devices and used control and measuring instruments;
• system of admissions and landings;
• qualities and roughness parameters;
• rules for slinging, lifting, moving loads; rules for operating lifting equipment and mechanisms controlled from the floor.

Work examples

• 1. High vacuum vacuum units for installations of medium complexity - repair.
• 2. Valves of all diameters - valve grinding.
• 3. Fans - repair and installation.
• 4. Inserts - fitting and filing along parallels.
• 5. Gas pipelines - sealing suction points with diabase putty and oil bitumen.
• 6. Chutes for pouring cast iron - replacement.
• 7. Complex casings and frames - manufacturing.
• 8. Metal conveyors - replacement of rollers.
• 9. Speed ​​and feed boxes in metalworking machines of medium complexity - assembly and adjustment.
• 10. Blades, beaters, shafts, conveyor plates, turns of augers - straightening.
• 11. Lunettes - repair.
• 12. Tool magazines, automatic tool changers - repair, adjustment.
• 13. Winding machines (textile) - major renovation plates, lifting levers, cranks, spindles.
• 14. Filling machines - repair of conveyor chains, replacement of molds.
• 15. Coal loading machines - assembly and installation braking device with a lever.
• 16. Mills, screens, drying drums - current repairs.
• 17. Centrifugal pumps - repair, installation.
• 18. Semi-automatic welding machines, installations - medium and current repairs.
• 19. Gas-electric cutters - replacement of tips with centering of electrodes.
• 20. Sieves and knives - removal, installation and adjustment.
• 21. Woodworking machines - current repairs.
• 22. Weaving machines - changing lower shafts and clamps.
• 23. Lathes - complete renovation longitudinal and transverse slides, calipers.
• 24. Heat exchangers - repair, assembly.
• 25. Pipelines - disassembly.
• 26. Spindle positioning devices - adjustment.
• 27. Slag trucks - inspection, lubrication and repair.
• 28. Electric furnaces - disassembly and repair.

§ 155. Repairman 4th category

Characteristics of work

• Disassembly, repair, assembly and testing complex nodes and mechanisms.
• Repair, installation, dismantling, testing, adjustment, adjustment complex equipment, units and machines and delivery after repair.
• Metalworking of parts and assemblies according to 7-10 qualifications.
• Manufacturing of complex devices for repair and installation.
• Preparation of defect reports for repairs.
• Carrying out rigging work using lifting and transport mechanisms and special devices.

Must know:

• installation of repaired equipment, units and machines;
• rules for regulating machines;
• methods for eliminating defects during repair, assembly and testing of equipment, units and machines;
• device, purpose and rules of use of the control and measuring instruments used;
• design of universal and special devices;
• methods for marking and processing simple various parts;
• system of admissions and landings;
• qualities and roughness parameters;
• properties of acid-resistant and other alloys;
• basic provisions for preventive maintenance of equipment.

Work examples

• 1. Devices column type- repair, assembly.
• 2. Oxygen and argon equipment for electric melting furnaces - repair, maintenance.
• 3. Shut-off valves - inspection, repair, installation.
• 4. Vibrating screens - replacement of sieves.
• 5. Gas ducts - replacement of dampers.
• 6. Scrubber seals - adjustment.
• 7. Hydraulic boosters, hydraulic motors - repair, assembly, testing.
• 8. Multi-position automatic heads - repair, adjustment.
• 9. Granulators - replacement of lining and sides.
• 10. Crushers - repair with replacement and adjustment of worn parts, adjustment of crushing size.
• 11. Calenders, universal and rotary ironing presses - repair and adjustment.
• 12. Oxygen booster compressors - current and medium repairs.
• 13. Spindle cones - checking and restoration by lapping.
• 14. Speed ​​and feed boxes of metalworking machines - assembly and adjustment.
• 15. Steam and hot water boilers - repair.
• 16. Drilling machines - installation and installation.
• 17. Die casting machines - repair.
• 18. Charging machines for open-hearth furnaces - alignment of columns along the vertical axis and level, repair of the rolling and rotating mechanism of the trunk.
• 19. Spinning machines - major repairs and adjustments.
• 20. Sewing machines - current and major repairs.
• 21. Mills, screens, drying drums - average repair.
• 22. Deep and sucker rod pumps - repair and assembly.
• 23. Caps for converter necks - dismantling, installation.
• 24. Fuel oil equipment - repair.
• 25. Equipment of preparatory workshops (areas) for production vegetable oils and apparatus for fat processing plants - assembly, adjustment and testing.
• 26. Pneumatic pumps, smoke exhausters, exhausters - repair.
• 27. Critical bearings - filled with babbitt and scraped.
• 28. Gearboxes of rotary kilns, steam mills, conveyors, plate conveyors, feeders - repair.
• 29. Air converter and water jacket systems - adjustment, major repairs.
• 30. Mixers and sulfurizers - replacement of shafts and couplings.
• 31. Woodworking and metal-cutting machines - major repairs, adjustment.
• 32. Weaving machines - major repairs and adjustment of the weft mechanism.
• 33. Sectional and spindle turbodrills - repair, assembly, adjustment, testing.
• 34. Pig stackers - repair with replacement of parts.

§ 156. Repairman 5th category

Characteristics of work

• Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair.
• Metalworking of parts and assemblies according to 6-7 qualifications.
• Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.

Must know:

• design features of the equipment, units and machines being repaired;
• technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;
• technological process of repair, assembly and installation of equipment;
• rules for testing equipment for static and dynamic balancing of machines;
• geometric constructions with complex markings;
• methods for determining premature wear of parts;
• methods for restoring and strengthening worn parts and applying a protective coating.

Work examples

• 1. Automatic multi-spindle turret lathes, copying machines, jig boring machines, gear planing and roll lathes - average repair, installation, adjustment, accuracy testing, start-up and commissioning.
• 2. Units high pressure(synthesis columns), separators, evaporators, water condensers, refrigerators - current and medium repairs.
• 3. Distillation and distillation devices - major repairs.
• 4. Apparatuses, high-pressure gas pipelines - inspection, repair and testing.
• 5. Complex film projection devices and developing machines - average repair.
• 6. Oxygen and argon equipment for open-hearth furnaces - repair, maintenance.
• 7. Gas blowers - overhaul and testing.
• 8. Vacuum drying and ironing rollers - repair and adjustment.
• 9. Gearboxes of semi-automatic lathes - assembly and switching with mutual fitting of splined rollers and gears.
• 10. Oxygen booster compressors - major repairs.
• 11. Lifting machines - repair, adjustment and leveling of crane tracks.
• 12. Machines for sorting letters - repair.
• 13. Charging machines for open-hearth furnaces - complete repairs with replacement of the shaft, adjustment of all mechanisms.
• 14. Loading machines - inspection of the movement and rotation mechanism, disassembly, assembly, alignment and replacement of parts.
• 15. Automated washing machines - repair and adjustment.
• 16. Mills, screens, drying drums - overhaul, testing, adjustment and delivery.
• 17. Hydraulic feed mechanisms of metalworking machines - repair and adjustment.
• 18. Mechanisms of hydraulic pipelines of machine tools - repair, assembly, adjustment.
• 19. Vacuum and fore-vacuum pumps - major repairs.
• 20. Blast furnaces - installation of an inclined bridge.
• 21. Reactors - repair.
• 22. Gearboxes for rotary kiln cranes and differential gearboxes for rolling mills - inspection, repair.
• 23. Robots and manipulators with program controlled with a repair complexity category of up to 20 units. - major repairs, adjustment.
• 24. Drilling rigs deep drilling- repair.
• 25. Gear grinding, gear shaping, gear planing machines with complex curved guides - checking for accuracy.
• 26. Computer controlled machines - testing for rigidity.
• 27. Volumetric turbodrills, geared, jet-turbine, high-torque, with precision casting turbines - repair, assembly, installation, regulation, testing.
• 28. Vacuum evaporation units - disassembly, repair, assembly.
• 29. Cylinders, main and connecting rod bearings - check after running in and final fastening of all connections.
• 30. Economizers, steam superheaters, compressor and blower units - major repairs, delivery after testing.
• 31. Electric and ore-smelting furnaces - checking the alignment of the lifting screws, conveyor and fit of the furnace body on all four columns.

§ 157. Repairman 6th category

Characteristics of work

• Repair, installation, dismantling, testing and regulation of complex large-sized, unique, experimental and experimental equipment, units and machines.
• Identification and elimination of defects during equipment operation and during inspection during repairs.
• Accuracy and load testing of repaired equipment.

Must know:

• design features, kinematic and hydraulic diagrams of the equipment, units and machines being repaired;
• methods of repair, assembly, installation, accuracy testing and testing of repaired equipment;
• permissible loads on operating parts, components, mechanisms of equipment and preventive measures to prevent breakdowns, corrosive wear and accidents.

Work examples

• 1. Automatic multi-spindle lathes, semi-automatic multi-tool vertical lathes - major overhaul.
• 2. Hydraulic equipment - repair and adjustment.
• 3. Complex film projection devices and developing machines - major repairs.
• 4. Rolling mill stands - inspection, adjustment, testing and delivery after repair.
• 5. Automatic lines of all processing profiles, having complex units - major and medium repairs.
• 6. Automatic molding lines - major repairs, assembly, adjustment and delivery.
• 7. Complex mechanized lines for flour and confectionery, pasta and bakery products and automatic in perfumery and cosmetics production - repair and adjustment.
• 8. Sintering machines - regulation of machine movement and thermal clearance, alignment of the drive along the axis of the head radius.
• 9. Skip and cage mine lifting machines - repair, testing, delivery.
• 10. Precision equipment - repair, delivery.
• 11. Ore-smelting furnaces - overhaul of the contact system and rejection of defective parts.
• 12. Tubular furnaces - coil testing.
• 13. Hydraulic presses - major and medium repairs.
• 14. Steam-hydraulic presses - major repairs.
• 15. Robots and manipulators with program control with a repair complexity category of over 20 units - installation, repair, adjustment.
• 16. Aggregate, drum-milling and special machines, automatic and semi-automatic special grinding machines for turning and grinding cam and conical shafts - repair.
• 17. Jig boring machines - restoration of coordinates.
• 18. Machines with program control - checking for accuracy, restoring coordinates, repair, testing.
• 19. Electric pulse machines - repair.
• 20. Supercentrifuges, imported paint grinding machines, planetary and rotary gearboxes vacuum pumps- repair.
• 21. Turbochargers - major repairs and delivery.
• 22. Air separation units - major repairs.
• 23. Launching device for launching ships - major repairs, alignment and regulation.
• 24. Refrigerators, high-pressure units (synthesis columns), separators, evaporators, water condensers - major repairs.
• 25. Extractor, small press, automatic and semi-automatic (dosing, cutting, packaging, etc.), compressors - assembly, adjustment and adjustment.
• 26. Electric furnaces, water jackets, converters - adjusting hydraulic equipment and checking the completeness of repairs.

§ 158. Repairman 7th category

Characteristics of work

• Diagnostics, prevention and repair of complex equipment in flexible production systems.
• Elimination of equipment failures during operation by performing a range of works on repair and adjustment of mechanical, hydraulic and pneumatic systems.

Must know:

• design features, hydraulic and kinematic diagrams of complex equipment being repaired;
• methods of diagnostics, repair, assembly and installation, accuracy testing and testing of repaired equipment;
• permissible loads on operating parts, components, equipment mechanisms and preventive measures to prevent malfunctions;
• technological processes repair, testing and commissioning of complex equipment.

Average required professional education

§ 159. Repairman 8th category

(Note. The 7th and 8th categories of this profession are assigned only when working in pre-production workshops, in experimental and experimental workshops.)

Characteristics of work

• Diagnostics, prevention and repair of unique and experimental equipment in flexible production systems and participation in the work to ensure that it reaches the specified operating parameters.

Must know:

• design, kinematic and hydraulic diagrams of experimental and unique equipment being repaired;
• instrumentation and stands for diagnosing, repairing and servicing equipment;
• technological processes for repairing unique and experimental equipment.

Secondary vocational education required.

\Typical job description for a repairman of the 5th category

Job description Repairman 5th category

Job title: Repairman 5th category
Subdivision: _________________________

1. General Provisions:

Subordination:
• A repairman of the 5th category is directly subordinate to...................
• A 5th grade repairman follows instructions.................................................... ..........

(the instructions of these employees are followed only if they do not contradict the instructions of the immediate supervisor).

Substitution:

• Repairman of the 5th category replaces.................................................... .......................................
• Replaces a 5th category repairman.................................................... ....................................

Hiring and dismissal:
A repairman is appointed to the position and dismissed by the head of the department in agreement with the head of the department.

2. Qualification requirements:

Must know:

• design features of the equipment, units and machines being repaired
• technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines
• technological process of repair, assembly and installation of equipment
• rules for testing equipment for static and dynamic balancing of machines
• geometric constructions with complex markings
• methods for determining premature wear of parts
• methods for restoring and strengthening worn parts and applying a protective coating.

3. Job responsibilities:

• Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair.
• Metalworking of parts and assemblies according to 6-7 qualifications.
• Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.

page 1 Job Description Repairman
page 2 Job Description Repairman

4. Rights

• A repairman has the right to give instructions and tasks to subordinate employees on a range of issues included in his functional responsibilities.
• The repairman has the right to control the implementation of production tasks and the timely execution of individual assignments by employees subordinate to him.
• The repairman has the right to request and receive necessary materials and documents related to his activities and the activities of his subordinate employees.
• The repairman has the right to interact with other services of the enterprise on production and other issues included in his functional responsibilities.
• The repairman has the right to get acquainted with draft decisions of the enterprise management concerning the activities of the Division.
• The repairman has the right to submit proposals for improvement of work related to the duties provided for in this Job Description to the manager for consideration.
• The repairman has the right to submit proposals for consideration by the manager on encouraging distinguished workers, imposing penalties on violators of production and labor discipline.
• The repairman has the right to report to the manager about all identified violations and shortcomings in connection with the work performed.

5. Responsibility

• The repairman is responsible for improper execution or failure to fulfill their official duties as provided for in this job description - within the limits specified labor legislation Russian Federation.
• The repairman is responsible for violating the rules and regulations governing the operation of the enterprise.
• When transferring to another job or being released from a position, the repairman is responsible for the proper and timely delivery of work to the person taking up the current position, and in the absence of one, to the person replacing him or directly to his supervisor.
• The repairman is responsible for offenses committed in the course of his activities, within the limits determined by the current administrative, criminal and civil legislation of the Russian Federation.
• The repairman is responsible for causing material damage- within the limits determined by the current labor and civil legislation of the Russian Federation.
• The repairman is responsible for compliance current instructions, orders and instructions for maintaining trade secrets and confidential information.
• The repairman is responsible for compliance with internal regulations, safety and health regulations fire safety.

This job description has been developed in accordance with (name, number and date of document)

Head of structural

I CONFIRM:

________________________

[Job title]

________________________

________________________

[Name of company]

________________/[FULL NAME.]/

"____" ____________ 20__

JOB DESCRIPTION

Repairman 5th category

1. General Provisions

1.1. This job description defines and regulates the powers, functional and job responsibilities, rights and responsibilities of a 5th category repairman [Name of the organization in the genitive case] (hereinafter referred to as the Company).

1.2. A repairman of the 5th category is appointed to the position and dismissed from the position in the manner established by the current labor legislation by order of the head of the Company.

1.3. A repairman of the 5th category belongs to the category of workers and reports to [name of the position of the immediate supervisor in the dative case] of the Company:

• Deputy Head for ACh,
• Deputy Head of Technology,
• Deputy Head of Construction,
• head of the economic department,
• head of the technical department,
• head of the construction department.

1.4. A person with secondary education and appropriate training in the specialty is appointed to the position of repairman of the 5th category, without presenting requirements for work experience.

1.5. A 5th category repairman must know:

• design features of the equipment, units and machines being repaired;
• technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;
• technological process of repair, assembly and installation of equipment;
• rules for testing equipment for static and dynamic balancing of machines;
• geometric constructions with complex markings;
• methods for determining premature wear of parts;
• methods for restoring and strengthening worn parts and applying a protective coating.

1.6. In his activities, a 5th category repairman is guided by:

• regulations and teaching materials regarding the work being performed;
• internal rules labor regulations;
• orders and instructions of the head of the Company and immediate supervisor;
• this job description;
• rules on occupational health, safety, industrial sanitation and fire protection.

1.7. During the period of temporary absence of a 5th category repairman, his duties are assigned to [deputy position title].

2. Functional responsibilities

A 5th category repairman is required to perform the following labor functions:

2.1. Repair, installation, dismantling, testing, regulation and adjustment of complex equipment, units and machines and delivery after repair.

2.2. Metalworking of parts and assemblies according to 6-7 qualifications.

2.3. Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings.

3. Rights

A 5th category repairman has the right to:

3.1. Give instructions and tasks to his subordinate employees on a range of issues included in his functional responsibilities.

3.2. Monitor the implementation of production tasks, timely execution of individual assignments by employees subordinate to him.

3.3. Request and receive the necessary materials and documents related to issues of his activities and the activities of his subordinate employees.

3.4. Interact with other services of the enterprise on production and other issues included in its functional responsibilities.

3.5. Get acquainted with draft decisions of the enterprise management concerning the activities of the Division.

3.6. Submit proposals for improvement of work related to the responsibilities provided for in this Job Description for the manager’s consideration.

3.7. Submit for consideration by the manager proposals on rewarding distinguished employees and imposing penalties on violators of production and labor discipline.

3.8. Report to the manager about all identified violations and shortcomings in connection with the work performed.

4. Responsibility and performance evaluation

A 5th category repairman bears administrative, disciplinary and material (and in some cases provided for by the legislation of the Russian Federation, criminal) responsibility for:

4.1.1. Failure to comply or improper execution official instructions from the immediate supervisor.

4.1.2. Failure or improper performance of your labor functions and the tasks assigned to him.

4.1.3. Illegal use of granted official powers, as well as their use for personal purposes.

4.1.4. Inaccurate information about the status of the work assigned to him.

4.1.5. Failure to take measures to suppress identified violations of safety regulations, fire safety and other rules that pose a threat to the activities of the enterprise and its employees.

4.1.6. Failure to ensure compliance with labor discipline.

4.2. The assessment of the work of a 5th category repairman is carried out:

4.2.1. By the immediate supervisor - regularly, in the course of the employee’s daily performance of his labor functions.

4.2.2. The certification commission of the enterprise - periodically, but at least once every two years, based on documented results of work for the evaluation period.

4.3. The main criterion for assessing the work of a 5th category repairman is the quality, completeness and timeliness of his performance of the tasks provided for this instruction.

5. Working conditions

5.1. The work schedule of a 5th category repairman is determined in accordance with the internal labor regulations established by the Company.

5.2. Due to production needs, a 5th category repairman can go on business trips (including local ones).

I have read the instructions on ___________/___________/“____” _______ 20__.

Russian Federation Sample documents and reporting forms

Production instructions for a repairman

set bookmark

set bookmark

Real production instructions for a repairman, developed on the basis of the Unified Tariff and Qualification Handbook (ETKS N 2, part 2), Safety Rules when working with tools and devices RD 34.03.204.

1. GENERAL REQUIREMENTS

1.1. A repairman is a worker and reports directly to the foreman (the head of the business department, or the head of the technical department, or the head of the construction department).

1.2. The repairman must perform his duties in accordance with the requirements of these Instructions.

1.3. A person with secondary education and appropriate training in the specialty is appointed to the position of repairman.

1.4. A repairman must know:

installation of repaired equipment, units and machines;

rules for regulating machines;

methods for eliminating defects during repair, assembly and testing of equipment, units and machines;

device, purpose and rules of use of the control and measuring instruments used;

design of universal and special devices;

methods for marking and processing simple various parts;

system of admissions and landings;

qualities and roughness parameters;

properties of acid-resistant and other alloys;

basic provisions for scheduled preventative maintenance of equipment;

design features of the equipment, units and machines being repaired;

technical conditions for repair, assembly, testing and regulation and for the correct installation of equipment, units and machines;

technological process of repair, assembly and installation of equipment;

rules for testing equipment for static and dynamic balancing of machines;

geometric constructions with complex markings; methods for determining premature wear of parts;

methods for restoring and strengthening worn parts and applying a protective coating.

1.5. A repairman is appointed and dismissed by order of the head of the institution in accordance with the current legislation of the Russian Federation.

1.6. Persons at least 18 years of age who have completed training are allowed to work as a repairman. medical examination, theoretical and practical training, testing knowledge of labor safety requirements in in the prescribed manner and received permission to work independently.

1.7. The repairman is provided with special clothing and safety footwear in accordance with current standards.

1.8. A repairman needs to know and strictly comply with the requirements for labor protection, fire safety, and industrial sanitation.

1.9. The repairman must:

comply with internal labor regulations and the established work and rest schedule;

perform work that is part of his duties or assigned by the administration, provided that he is trained in the rules for the safe performance of this work;

apply safe work practices;

be able to provide first aid to victims.

2. RESPONSIBILITIES

Before starting work, a repairman must:

2.1. Check yours workplace: the presence of uniform lighting, absence of clutter with foreign objects.

2.2. Check serviceability metalworking tools, devices and make sure that their condition complies with occupational safety requirements.

2.3. Upon receipt of power tools, hand tools electric machines check:

serviceability of the cable (cord), its protective tube, plug, insulating parts of the case, handle, brush holder covers, presence and serviceability of protective covers;

clear operation of the switch;

idling operation.

2.4. Check the serviceability of portable ladders.

2.5. Before carrying out repairs on the equipment, make sure that it is stopped and disconnected from the electrical network.

2.6. When using a portable lamp, check: the presence of a protective mesh, the serviceability of the cord and insulating tube, the serviceability of the socket and plug. The voltage of portable lamps should not be higher than 42 V.

2.7. While working, the repairman is obliged to:

start work on repairing equipment only after disconnecting it from all types of energy;

at manual cutting using a hacksaw to use safe working techniques;

When cutting metal with a chisel, wear safety glasses;

When using a screwdriver, firmly secure the part in a vice, do not hold it in your hand;

When straightening metal, wear gloves;

Place the removed components and parts stably on wooden supports;

when disassembling press connections use special pullers;

removal and installation of heavy parts of equipment should be carried out using lifting mechanisms;

wash parts with kerosene in a special container;

work using ladder perform together

to perform work at height, in the absence of stationary platforms, use mobile platforms, stepladders, and follow the requirements of the labor protection instructions when carrying out work at height.

2.8. During work, a repairman is prohibited from:

when doing work wrenches build them up with pipes and other wrenches, use large wrenches with metal plates placed between the edges of the bolts or nuts and the jaws of the wrench;

when working on scaffolding and scaffolding, allow them to be overloaded with materials, parts, and tools;

leave equipment parts loose even during a short break in work;

performing work with power tools and pneumatic tools, carrying out hot work from a ladder;

eat, smoke, have extraneous conversations.

2.9. Repairman at the end of the working day:

puts his workplace in order;

puts tools and equipment in the designated place;

personal protective equipment used during work is located in places intended for these purposes.

3. RESPONSIBILITY

The repairman is responsible for:

3.1. Timely and high-quality implementation of assigned duties.

3.2. Organization of their work, timely and qualified execution of orders, instructions and instructions from management, regulations on their activities.

3.3. Compliance with internal regulations, fire safety and Traffic rules of the Russian Federation.

3.4. Maintaining documentation required by current regulations.

3.5. Promptly taking measures, including timely informing management, to eliminate violations of safety regulations, fire safety and other rules that pose a threat to the activities of the institution, its employees and other persons.

3.6. For violation of labor discipline, legislative and regulatory acts, a repairman may be subject to disciplinary, material, administrative and criminal liability in accordance with current legislation, depending on the severity of the offense.

4. RIGHTS

A repairman has the right:

4.1. Receive from enterprise employees the information necessary to carry out their activities.

4.2. Use information materials and regulatory documents necessary to perform your job duties.

4.3. Pass certification in the prescribed manner with the right to receive the appropriate qualification category.

4.4. Request and receive the necessary materials and documents related to issues of his activities and the activities of his subordinate employees.

4.5. Interact with other services of the enterprise on production and other issues included in its functional responsibilities.

4.6. Use everyone labor rights in accordance with the Labor Code of the Russian Federation.

5. FINAL PROVISIONS

5.1. An employee is familiarized with this instruction upon acceptance (transfer) to work in the profession for which the instruction has been developed.

5.2. The fact that the employee has familiarized himself with these instructions is confirmed by a signature on the familiarization sheet, which is an integral part of the instructions kept by the employer.

Developed by:
Head of structural unit:
(last name, initials)		(signature)
Agreed:
Head (specialist) of the labor protection service:
(initials, surname)		(signature)
Agreed:
Head (legal consultant) of the legal service:
(initials, surname)		(signature)
Agreed:
Head (specialist) of the HR service:
(initials, surname)		(signature)
I have read the instructions:
(initials, surname)		(signature)

I approve

[position, signature, full name.

Manager or other

Official authorized

Approve

[organizational and legal form, job description]

name of organization, [day, month, year]

enterprises] M.P.

Job description

5th category car repair mechanic [name of organization, enterprise, etc.]

This job description has been developed and approved in accordance with the provisions Labor Code Russian Federation, Unified Tariff and Qualification Directory of Work and Professions of Workers, Issue 2, approved. Resolution of the Ministry of Labor of the Russian Federation dated November 15, 1999 N 45, List of industries, workshops, professions and positions with harmful conditions labor, work in which gives the right to additional leave and shortened working hours, approved. Resolution of the State Labor Committee of the USSR and the Presidium of the All-Union Central Council of Trade Unions of October 25, 1974 N 298/P-22, Model standards for the free issuance of certified special clothing, special footwear and other personal protective equipment to workers of cross-cutting professions and positions in all sectors of the economy engaged in work with hazardous and ( or) hazardous working conditions, as well as work performed in special temperature conditions or associated with pollution, approved. by order of the Ministry of Health and social development RF dated October 1, 2008 N 541n, and other legal acts regulating labor relations.

1. General Provisions

1.1. A car repair mechanic of the 5th category belongs to the category of workers and is directly subordinate to [name of the position of the immediate supervisor].

1.2. A person with secondary vocational education and work experience in the specialty of at least [value] years is accepted for the position of car repair mechanic of the 5th category.

1.3. A car repair mechanic of the 5th category is hired and dismissed from work by order of [position of the head of the organization].

1.4. A car repair mechanic of the 5th category must know:

Basic techniques for performing work on disassembling individual simple units;

Purpose and rules of use of used plumbing and instrumentation tools;

Name and marking of metals, oils, fuels, brake fluid, detergent compounds;

Basic information about the structure of cars and motorcycles;

The order of assembling simple units;

Techniques and methods for cutting, splicing, insulating and soldering electrical wires;

The main types of electrical and insulating materials, their properties and purpose;

Methods of performing fastening work and the scope of first and second maintenance;

Purpose and rules for using the most common universal and special devices and instrumentation;

Basic mechanical properties of processed materials;

Purpose and use of cooling and brake fluids, oils and fuels;

Purpose and basic properties of materials used in the repair of electrical equipment;

Rules for the use of pneumatic and electric tools;

Fundamentals of electrical engineering and metal technology in the scope of work performed;

Design and purpose of units, assemblies and devices of medium complexity;

Design and purpose of diesel and special trucks and buses;

Structural design of serviced cars and buses;

Rules for assembling cars and motorcycles;

Electrical and wiring diagrams of cars;

Repair of parts, components, assemblies and devices;

Basic techniques for disassembling, assembling, removing and installing devices and electrical equipment;

Adjustment and fastening work;

Typical malfunctions of the electrical equipment system, methods for their detection and elimination;

Basic properties of metals;

Purpose of heat treatment of parts;

Construction of universal special devices and instrumentation;

System of admissions and landings;

Roughness qualities and parameters;

Technical specifications for assembly, repair and adjustment of units, components and devices;

Methods for identifying and ways to eliminate complex defects discovered during the repair, assembly and testing of units, components and devices;

Test rules and modes;

Technical conditions for testing and delivery of units and components;

Technical specifications for repair, assembly, testing and adjustment of complex units and electrical equipment;

Purpose and rules for the use of complex testing facilities;

Design, purpose and rules for using control and measuring instruments;

Electrical and wiring diagrams of any complexity and the interaction of devices and assemblies in them;

Design of universal and special devices;

Frequency and scope of maintenance of electrical equipment and main components and assemblies of vehicles;

Causes of wear of associated parts and ways to identify and eliminate them;

Construction of test benches;

Rules and regulations on labor protection, industrial sanitation and fire safety;

Rules for the use of personal protective equipment;

Requirements for the quality of work performed;

Types of defects and ways to prevent and eliminate them;

Production alarm;

Requirements for the rational organization of labor in the workplace.

2. Job responsibilities

2.1. Dismantling of units and electrical equipment of cars.

2.2. Determination and elimination of malfunctions in the operation of components, mechanisms, devices of cars and buses.

2.3. Chiseling, cutting with a hacksaw, filing, deburring, washing, threading, drilling holes on the jig in a car, cleaning off dirt, washing after disassembly and lubrication of parts.

2.4. Connecting and soldering wires to devices and electrical equipment units.

2.5. Dismantling of trucks, including special and diesel ones, passenger cars, buses over 9.5 m long and motorcycles.

2.6. Repair and assembly of diesel, special trucks, buses, motorcycles, imported cars, pickup trucks and minibuses.

2.7. Removal and installation of simple lighting fixtures.

2.8. Cutting, splicing, insulating and soldering wires.

2.9. Carrying out fastening work during the first and second maintenance, elimination of identified minor faults.

2.10. Carrying out fastening work threaded connections during maintenance with replacement of worn parts.

2.11. Disassembly, repair, assembly of complex units, components and devices and their replacement during maintenance.

2.12. Testing of cars and buses of all types at the stand.

2.13. Adjustment and testing of complex units, components and devices of automobiles on stands and chassis and their replacement during maintenance.

2.14. Checking parts and components of electrical equipment using testing equipment and testing devices.

2.15. Sorting out parts after disassembly and washing.

2.16. Metalworking of parts according to 12-14 qualifications using fixtures, metalworking and instrumentation.

2.17. Metalworking of parts according to 7-10 qualifications using universal devices.

2.18. Complex metalworking, finishing of parts to 6-7 qualifications.

2.19. Repair and installation of complex units and components.

2.20. Static and dynamic balancing of parts and assemblies of complex configuration, preparation of defective lists.

2.21. Installation of devices and electrical equipment units according to the scheme with their connection to the network.

2.22. Identification and elimination of complex defects and malfunctions in the process of repair, assembly and testing of units, automobile components and electrical equipment.

2.23. Diagnosis and adjustment of systems and assemblies of trucks, cars and buses that ensure traffic safety.

2.24. Management of workers of lower ranks of the same profession.

3. Types of work

A car repair mechanic of the 5th category performs the following types works:

3.1. Installation according to the complete scheme, connection to the network, checking and adjusting them during the maintenance of units and electrical equipment.

3.2. Balancing crankshafts with flywheels.

3.3. Repair, assembly, testing, elimination of defects on generators, stators, speedometers.

3.4. Assembly and testing of hydraulic lifts of the dumping mechanism.

3.5. Repair and assembly of torque converters.

3.6. Bench testing, adjustment, diagnostics of engines of all types and brands.

3.7. Maintenance, calibration and repair of instruments for testing transmissions, steering, flow meters and gas analyzers.

3.8. Replacing and adjusting bearings on the front and rear axles, diagnosing brakes, steering, lighting and alarm systems.

3.9. Testing on a stand, adjustment, elimination of defects on ignition distributors, relay regulators.

3.10. Repair, assembly, installation and adjustment of hydraulic and pneumatic brakes.

3.11. Post-test bench testing, troubleshooting and final fastening of all cylinder connections, main and connecting rod bearings.

4. Rights

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