Hot wood stamping
Our company is glad to welcome its visitors! If you want to have a luxurious and presentable interior, without any cheap flashiness, then come to us.
We offer our clients to decorate the interior of their country houses, cottages and villas using technology "wood embossing". This special technology hot wood stamping Suitable for halls and rooms of hotels, hotels. A special interior can be given to bars and restaurants by using wood with artificial texturing elements.
The fashion for mansions in the style of the eighties of the last century is becoming a thing of the past. Every owner of his home wants to emphasize his individuality and special style his country house. Listen to the inner voice of your heart, what it wants to create a cozy warm home. Of course beauty and comfort. Invite a specialist from our company, and he will advise you which style you need to choose in order to decorate your house using wood embossing.
Hot wood stamping can be used to produce three-dimensional decorative images on both flat and shaped surfaces wooden parts furniture and other products.
Our company’s specialists will carry out the full cycle of developing your individual and unique style, from the design to the installation of artificial embossed products.
The cost of embossing wood on lining is on average 1,200 rubles per square meter.
Has everyone seen wood carving? There is hardly anything more spectacular than this spectacle. It can be observed in wooden churches and theaters; with a casual glance we see it only among millionaires. The carving process takes a lot of time and the work costs a lot, because units can work well, you need a gift from birth.
But our company is always one step ahead. We offer unique solution– wood embossing. Carried out on special machine, where the roller, by pressing, forms a pattern on the lining, boards and beams. We have a huge number of advantages:
1) Manufacturing takes much less time;
2) There is no need to find a reliable employee;
3) Significant cost savings.
What do we end up with?
IN finished work few people will be able to distinguish embossed wood from hand carving. Moreover, the products are obtained perfect quality, with the same symmetrical pattern without chipping burrs and defects. Lining with embossing can be used anywhere - to sheathe a door, walls, small areas passages, waiting rooms.
As practice shows, this makes a very strong impression on the client. The effect of museum antiquity or a collectible rarity of the 19th century is created. In particular, this is very clearly visible in hot stamping, when the temperature turns the wood into a dark shade, like something out of a Western movie. Even if the client takes a closer look, he won’t find a hitch, but it will be very impressive. 
In particular, if you do big beam using hot stamping, we will get a unique antique column from the 19th century that no one else will have. This beauty will attract more clients for business - perfect solution for repair teams. Let's tell you a secret - wood embossing technology is about 2 years old. Machines for work are a rarity and an exception to the rule, rather than an accessible pattern.
By showing the client one board with embossed wood on the lining, you can provide yourself with considerable additional income out of the blue. After all, who wouldn’t want a bathhouse panel with carvings affordable price in short time? The machine rolls the workpiece at a speed of 30 sec/1m. That is, in 1-2 days you can provide a quantity of lining for a 10x10m bathhouse, despite the fact that it can be made on the fly, in small batches. The cladding will have to be done in any case, otherwise we will get a unique job that will be the envy of our neighbors.
Moreover, wood that has undergone this treatment is denser. Its water-repellent properties are only enhanced. If a standard lining is poorly processed at the factory, it needs to be painted with a primer, varnish, or special impregnations, then the past heat treatment Moisture and insects are not scary.
Thanks to removable rollers, the machines have big choice pattern, configuration and figures. You can make beautiful wooden corners for walls and baseboards. Imitation of python skin, laurel wreath (symbol of winners), Greek patterns from Olympus and much more are available.
What's special about us?
The main feature is that we will develop your design together with you. You can make an imitation of more delicate and smooth materials from coarser and fibrous rocks. In fact, it will be impossible to determine the true basis of the work.
But there is a method that allows you to imitate carving to a certain extent and mechanize the process - this ishot stamping technology wood s".
Wood carving is a spectacular decoration technique wooden surfaces. However, it is very labor-intensive and time-consuming, even when using CNC milling machines.
But there is a method that allows you to imitate threading to a certain extent and mechanize the process - this is technology hot stamping wood, i.e. pressing or thermal shaping of wood.
Under the influence of temperature, the natural polymers that make up any wood raw material soften and become more elastic. Using a special heated metal form(punch), under high pressure A three-dimensional pattern, similar to a carving, is imprinted on the wood.
The first experiments in industrial wood embossing were recorded around 1870 in the USA (Hartford Ornamental Woodwork Company). Therefore, today I would not call this technology innovative.
Only about 6 years ago, some Russian woodworking companies began to offer the service of applying decorative patterns to molded products using the hot stamping method, as well as production various elements decor from them.
Embossing of molded products is carried out on through-roller type embossing machines.The heated roller is rolled with force over the surface of the product andleaves a corresponding relief on it.
The frequency of pattern repetition (report) depends on the diameter of the embossing roller. Etcand temperatures above 150 degrees, embossing may be accompanied by some change in the color of the wood. At temperatures above 200 degrees, the color change of wood becomes intense, even turning black. This kind of hot decorative stamping is called “Pyrotype”- from Greek origin means "fire seal".
Different types of wood are suitable for pressing to varying degrees. Materials that are prone to cracking are not suitable for this technique, for example, particle boards, low-quality plywood, as well as knotty and cracked wood species.
In addition to copying carved designs, embossing allows you to imitate other materials. For example, inexpensive hardwood or softwood can be embossed with the more porous and expressive texture of oak or ash.
As with carving, the effectiveness of embossing as a decorative technique can, if necessary, be emphasized by finishing (tinting, translucent varnishes, gilding, metallization, etc.).
Moreover, it should be noted that when hot stamping, the board undergoes surface heat treatment to a depth of 4-5 mm at a temperature of 350 degrees. As a result, the color of the wood changes, so-called glossing occurs, the strength of the top layer improves and excess stress in the wood is relieved. Wood after hot stamping is not susceptible to rotting and fungi, which allows such products to be used for outdoor work.
Also, due to the fact that this decoration method allows you to do without chemical dyes, it has become especially popular for interior decoration baths, namely steam rooms, where environmental friendliness is very important.
We produce from 1 hour:
1. Clichés made of magnesium, brass, copper from 1500 rub.
From 1 day:
2. Cliche with a handle made of metal or wood from 4000 rub.
3. Cliche with soldering iron from 6000 rub.
4. 3-dimensional cliche from 6000 rub.
Magnesium cliche.
Magnesium cliche used for special hot presses. It has a fairly low manufacturing cost compared to other types of metals, and is also softer, which makes it easy and quick to process this metal! With careful use, it is enough for 5,000 impressions (our employees carried out the following experiment - 1 cliche, if not removed, was enough for 100,000 impressions, this also depends on the material on which the embossing is applied). By choosing magnesium cliches, you get: low cost, fast speed production, enough high quality!
Magnesium cliche size 12x12 cm. Hot stamping (gloss)
Magnesium response male for embossing.
Brass cliche.
Brass cliche is slightly less popular than magnesium. But the properties of brass allow one to achieve excellent quality if it is necessary to make an impression of increased complexity. Brass makes for better and more uniform embossing. Withstands a load 10 times greater than magnesium, allows you to work with very complex materials and types of foil. Withstands colossal temperature loads! If you compare magnesium and brass, then brass is the incomparable winner in all respects!
Cliche made of brass, size 15x40 mm.,
imprinted with black and blue glossy foil.
Brass cliche for embossing on the front and back of the Prayer Book.
Cliché with a pen.
Brass cliche with handle used for applying manual embossing in any conditions, i.e. without equipment! Technological process manufacturing is much more difficult than when making a regular cliche. here it is necessary to make not only brass cliches of increased thickness, but also screw in metal or wooden handle into the hole in the cliche, which must be made in advance. Using special taps, the thread is screwed into the basting, and a handle, previously made using the same technology, is inserted. The difficulty also lies in the fact that the cliche is very small, and before cutting the thread in the cliche, it is necessary to mark the hole with a drill, which is problematic, because the drill will move off smooth metal, even if held in a vice. Therefore, it is not recommended to do such operations at home and without the necessary experience!
Cliché with a soldering iron.
Making 3 cliches with one soldering iron for 12 mm brass with embedded thread.
A cliche with a soldering iron, one of the types of cliches for leather, quite a specific order. One of the rarest when ordering cliches. As a rule, with such an order, the customer decides on the issue of applying the logo on his territory, in his workshop, or in any other place where he needs it. The technical application process is quite easy. Screw in the cliche, plug it in, wait 5 minutes and you can make impressions!
Cliché with soldering iron allows you to make impressions not only on the skin, but also on the tree. The heating temperature of the cliche will completely allow it to cope with this task!
3D cliche.
3-dimensional cliche or 3D cliche, used for more effective printing. It is made from both magnesium and brass (at the customer’s discretion). The effect is truly amazing. If you compare a regular cliche and a 3D cliche, the difference is colossal! Making a 3-dimensional cliche can only be done by engraving, which allows you to control the entire process from start to finish, viewing 3D projections in the program, which allows us to show how the cliche will look before it is ready!
An example of 3D cliches and 3D embossing on genuine leather.
Technical characteristics for making cliches
1. Line thickness - at least 0.2 mm
2. The distance between the lines is at least 0.2 mm
Such parameters are necessary for the production of cliches for foil stamping, blind, 3D embossing (creating a 3-dimensional cliche is possible ONLY using milling).
To produce a relief cliché by metal milling, you must use other parameters:
1. Line thickness - at least 0.3 mm (the more the better)
2. The distance between the lines is at least 0.3mm
Embossing the cliche is necessary to give the image a three-dimensional shape.
Rest important parameters for making cliches:
1. The distance between each cliche for good cut- not less than 6 mm.
2. Send formats in vector, formats - PDF, CRL, AI, EPS.
3. The cost of processing a layout starts from 200 rubles.
Pay close attention! To prepare a file for cliche production, you need to convert the entire layout of your cliche to 1 color - black! Also, it is important to understand that the engraver should only have sharp lines in the mode - the frame along which the cutter goes, otherwise it will generate an error and will not allow the process to start. It is also necessary to get rid of all loops and other non-straight lines.
Milling of cliches is possible from 2 main metals - brass and magnesium. Features of milling of these metals:
1. Magnesium engraving is a fairly fast process; high-quality settings cut magnesium like butter, while increasing the speed of metal processing without reducing the quality of the product.
2. Engraving brass is a longer process; when working with brass, the speed of the cutter increases, the speed of working on metal decreases, the cutters themselves break more often and you have to start the process again, especially if the cliche is very large and there are many small elements in it.
Cost of making cliches:
The minimum order for magnesium cliches is RUB 1,500. The cost for the volume is 12 rubles/cm2.
The minimum order for brass cliches is RUB 3,000. The cost for the volume is 25 rubles/cm2.
Technical margins - adding 10 mm to the size on 4 sides.
Attention! Square centimeters always come with technical fields! To safely saw your cliche, you must always take into account the technical fields.
What cliche size should I choose?
The size of the cliche is determined primarily by needs. Needs should be divided into strictly regulated (GOST, technical specifications, drawing) and relatively free, i.e. allowing options.
In the first case, everything is adjusted to the regulations. Secondly, it will be useful to know that The larger the area of the cliche, the greater the vulnerability from unevenness of the working surface. Not everything that looks smooth actually is. We guarantee an absolutely flat surface of the cliche relief. A hard, uneven surface (wood, plastic) makes it difficult to make a high-quality impression. In such cases, the less cliché, the less this vulnerability. Consider the feasibility of making a large cliché. Choose smaller clichés if possible.
Which heater should I choose?
The speed at which the cliche is heated to operating temperature depends on the power of the heater. How The larger the cliche area in the size range for a specific heater, the longer the cliche heats up . The more powerful the heater, the faster it will heat the cliche.
We have selected a set of stamps and offer a heater designed so that it heats the maximum areaclichein its size range, no more than 30 minutes at room temperature without drafts.
In the order form you will be offered the opportunity to install a more powerful heater or two heaters per cliche.
How to understand what diameter range your cliche is in?
The size range determines the power of the heater and the price of the stamp. Determining the size range is easy if you have decided on the size of the stamp cliche. The diameter into which the cliche can be inserted is the diameter of the stamp.
Example:
Having found out the diameter, you can understand what range it falls into: