How to make a workbench top. DIY workbench

A garage is a multifunctional space. In it you can install and repair cars, design and make various things and mechanisms with your own hands.

If a person likes to spend time in the garage doing repair work, he needs to properly equip his workplace. A workbench is a multifunctional work table on which you can process various materials, carry out plumbing, electromechanical and installation work. Also in the design of the workbench, you can consider shelves and drawers to store tools and other items.

Types of workbenches

Workbenches are made for processing metal (metalwork) and wood (carpentry). The designs differ in the material of the countertops. For metalwork models, the tabletop is in mandatory must be metal, since working with metal involves the use of machine oil and other liquids that can leave marks on a wooden surface.

Also, when processing metal parts, force and the use of sharp tools are often required, so it is best to equip the workbench with a metal tabletop.

Woodworking benches are designed for working with wood, so they are not as durable or functional as bench models.

Workbench design

If the design of a work table for a garage is made by hand, then first of all you need to carefully think through every detail, figure out where the tools will be placed, what work will be carried out on the workbench. The model of the garage table depends on this.

Standard models are often equipped with drawers, which can be made of wood or metal. Also, the table design can be supplemented with shelves, a power shield for hanging tools, which will always be at hand. But most importantly, the workbench must be stable, durable and reliable.

Tool

Grinder with a circle for cutting metal and a grinding disc.

Welding machine and electrodes. Workwear and protective devices for welding work.

2. Screwdriver.

   Jigsaw for cutting plywood.

Materials

Angle 50 mm by 50 mm, thickness 4 mm, length 6.4 m.

Square pipe 60 mm by 40 mm, thickness 2 mm, length 24 m.

Angle 40 mm by 40 mm, thickness 4 mm, length 6.75 m.

Steel strip 40 mm wide, 4 mm thick, 8 m long.

Steel sheet for tabletop 2200 mm by 750 mm. Thickness 2 mm.

Steel sheet for making drawer holders. Thickness 2 mm.

Wooden boards for the table top. Thickness 50 mm.

Plywood for making drawers and for the side and back walls of the table. Thickness 15 mm

Guides for desk drawers.

Screws for assembling plywood boxes.

Self-tapping screws for metal.

Anchor bolts.

Paint for wood and metal.

The workbench, which will be made from these materials, has quite impressive dimensions: table length 220 cm, width - 75 cm. The overall design and large tabletop allow you to place a vice and, for example, emery or other tools at different ends of the table.

The first step in making a workbench is cutting the available material into elements. The profile pipe is intended for the manufacture of the frame. The steel angle is designed to create stiffeners. It is cut into pieces and a power frame is formed from it. Also, a steel corner is needed for edging the tabletop on which the boards will be laid.

The steel strip is intended for the manufacture of guides on which the side panels will be attached. This material will also be used for brackets for fastening boxes and plywood.

Table drawers are made of plywood.

The second step is welding the power frame of the workbench. The tabletop elements are welded first - 2 pipes 2200 mm long and 2 pipes 750 mm each. The frame must be welded so that another frame of corners can be welded on top of it, into which the tabletop boards will be laid. To reinforce the tabletop, it is necessary to weld a few more after 40 cm steel pipes, which will serve as stiffeners.

Then 4 side legs are welded along the edges of the workbench. Their length is 900 mm. Power bridges are welded between the legs to strengthen the structure.

Once the basic frame is ready, you can begin welding the structure for the boxes. To do this, square frames are formed from steel pipes, which are welded to the tabletop on both sides of the table. The frames are reinforced with longitudinal stiffeners.

The third step is making a frame for the tabletop. Two steel angles, 2200 mm long, and two more angles, 750 mm long, are needed to make the frame. The structure is welded so that wooden boards fit inside it.

The angle frame is laid on a pipe frame and welded. The result is a reinforced tabletop, 8 cm high with internal stiffeners.

The metal frame of the workbench is almost ready, all that remains is to weld the panel sheathing for attaching the tool. This requires one metal corner 2200 mm long and 4 corners having a length of 950 mm. Two elements are attached to the sides of the structure and two in the middle for reinforcement. The tool panel is welded to the tabletop.

The frame of corners and pipes is ready. You can begin to strengthen the structure. Brackets are welded to the sides of the table, which are cut from a steel strip. A total of 24 parts are needed. A hole is drilled in the middle of each bracket. Using these holes, the side and back walls of the plywood table will be attached to metal frame workbench.

The fourth stage is making drawers for the table. Plywood is cut into blanks, which are screwed together with screws. The number of drawers depends on what will be stored in the table. If the parts are small, then you can build 3 drawers; if the parts are large, then 2. It all depends on personal preference.

You can place drawers on both sides of the table, you can mount pull-out structures on one half, and regular open shelves on the other.

After the drawers are assembled, you need to weld metal strips with holes between the sides of the drawer compartments. The slides for the drawer guides will be attached to these holes on the inside.

The fifth stage is laying the boards into the tabletop frame. Boards 50 mm thick are cut into pieces of a certain length. If you have a long board available, then you need three blanks with a width of 245 mm and a length of 2190 mm. If there are no long boards available, then you can lay the blanks across the table. For this purpose, wood 205 mm wide is cut into 10 pieces 740 mm long.

Before laying the wood into the table frame, it must be treated with an antiseptic solution. This will protect the material from rotting and damage by beetles.

Then it is imperative to paint the entire metal structure workbench. This will protect the metal from corrosion. It is best to use a weather-resistant and anti-corrosion coating option. Welding seams need to be painted especially carefully. Drops of metal and uneven surfaces are recommended to be thoroughly cleaned before painting. This can be done using an angle grinder with a metal grinding disc.

After the structure has dried, you can begin laying the boards on the countertop. They should not be driven too tightly into the frame. This is due to the fact that wood tends to expand and dry out when temperature and humidity change. It is better to leave a small gap of a few millimeters between the boards. The surface of the wood needs to be sanded, this will simplify installation metal sheet on top of the tree. The boards around the entire perimeter of the table are screwed to the frame with self-tapping screws.

The sixth stage is fastening the top steel sheet. It can be welded to the countertop, but there is wood inside the structure, which can ignite during the welding process. Therefore, it is best to attach steel sheet for hidden screws wooden boards. The metal must first be painted on both sides with a rust converter. This covering material looks like transparent paintwork, is easily restored and reliably protects the metal from rust. You can also paint the metal tabletop with the same paint that was used to cover the frame. It will be beautiful, but over time the paint may scratch and the table will not look very new.

The last stage is installing the drawers on the guides and attaching the plywood to the side walls, shelves and power shield in front of the table. This work can be called finishing workbench. After work with plywood is completed, it must be coated with a composition that will protect the material from exposure environment. Also, do not forget about the design of a power shield for tools. You can attach special hooks or screws to it, from which the necessary things will be hung.

To make it convenient to work at a workbench, you can attach a special lamp with a bendable stand to the power panel. In this case, you can optionally direct the flow of light to the desired location.

Video - The process of making a workbench

Installing a vice on a bench

A vice is an indispensable attribute of a mechanic's workbench. It is not recommended to attach a clamping tool that weighs several tens of kilograms to the tabletop itself. It is best to place a metal gasket 1 cm thick between the metal of the table and the tool. You need to drill holes in the gasket for anchor bolts. Then, in the same places, drill holes of the same size in the tabletop. The entire structure is fastened with anchor bolts.

Safety requirements for a homemade workbench design

1. If the garage area is not too large, then you can make a smaller table for plumbing work with your own hands. But it is worth knowing that the entire structure must be stable, not sway or budge with little effort.
2. The workplace should be organized so that nothing disturbs a person. When working with a vice, all unnecessary tools should be removed from the tabletop.
3. Corners and protruding parts of the table should not be too sharp or have cutting edges.
4. After repair work behind the workbench, you need to clear the workplace from metal shavings, drops of oil and other materials.
5. If a homemade workbench is made correctly, it can easily withstand a load of 200 kg.

Plywood for board

Video - Do-it-yourself workbench in the garage

It's no secret that a well-equipped workplace is the key to successful plumbing, electromechanical or installation work. The main item in a garage or workshop around which everything is arranged work zone, is a workbench. This desktop must have the necessary functionality, be durable and reliable. Purchase finished product in a retail chain can cost a pretty penny, so it’s better to make it yourself. This will provide an opportunity not only to save money, but also to receive garage table in strict accordance with functionality and placement requests.

DIY workbench. How to do it?

Below we will tell you how to make a wooden or metal workbench with your own hands. The presented designs do not require the use of any scarce parts or application expensive equipment, and during the installation process you can get by with minimal carpentry and plumbing skills.

Making a workbench with your own hands (from wood)

Manufacturing carpentry workbench with your own hands has a lot of advantages, which are that you can arrange the locations of vices and other devices in advance, think about the quantity and location drawers etc.

Required tools and materials

For self-made workbench you need to prepare the following tools:

• electric jigsaw or hacksaw;
• electric drill and set of drills for wood and metal;
• carpenter's square;
• roulette;
• bubble level;
• set of wrenches.
• When stocking up on materials, be sure to ensure that the wooden parts do not have cracks or knots. To get started, you will need:
• bars for support legs 100x100 mm;
• two plywood sheets with a thickness of at least 20 mm (OSB can be used). In this case, one sheet will go on the table top, and the other on the lower shelf.
• boards 50x150 mm, from which the frame will be mounted;
• bolts (it is best to use furniture bolts, with a square part that prevents them from rotating in wooden parts);
• washers and nuts;
• self-tapping screws

To facilitate assembly and avoid errors when cutting material, it is better to make drawings of the workbench and indicate on it the dimensions of each part.

DIY workbench drawings

DIY workbench. Step-by-step instruction

First of all, you need to make top frame underframe. To do this, boards of the required length are sawn off in accordance with the drawing.

Using self-tapping screws, long and short parts are fastened in such a way as to obtain a rectangular frame. After this, measure the distance to its middle along the long side, where a spacer bar is installed. The same 50x150 mm board is used, which is attached to the frame with self-tapping screws at both ends.

DIY wooden workbench. Photo

Support legs The workbench is made of 6 identical bars. To attach them to the upper frame, long bolts with nuts and washers are used. To install the support, a block is placed in the corner of the frame and two through holes are drilled through the leg and the side board. Then the connections are tightened using bolts and nuts.

To achieve the required structural rigidity, lower boards are installed. By the way, these same details will also serve as the basis bottom shelf. To do this, in full accordance with the workbench drawings, 4 wooden parts with a cross-section of 50x150 mm are sawn off.

To secure the bottom boards, measure 30 cm from the edge of each support. At this height, one part is attached to the three rear legs of the structure, and from the front, the board is attached between the middle and side supports on the side where it will be installed additional shelf.

Two short boards are mounted at the same height on the sides of the workbench.

Using an electric jigsaw or hacksaw, parts are cut from sheets of OSB or plywood for table tops. It is attached flush to the top of the desktop using self-tapping screws. To protect the surface of the workbench from damage, a layer of hardboard is laid on top of the plywood, which can be easily replaced with new material as it wears out. To install the bottom shelf, measure the distance from the middle to the outer legs. The material is cut to this size and cutouts are made in its corners using a jigsaw or hacksaw. support legs. Attaching the shield to the lower base is carried out in the same way as installing a table top.

To obtain stability of the frame structure, when attaching the supports and assembling the frame of the bench, be sure to use carpenter's square. After installing the workbench, use a bubble level to check its horizontal position. If necessary, the level can be changed by placing small pieces of thin plywood under the legs.

DIY workbench. Step-by-step instruction

After assembly is completed, the workbench is impregnated with a special protective composition, varnished or painted.

A small workbench for the home with your own hands

The design of the plumbing workbench proposed below will greatly facilitate metalworking and installation work not only in a small garage, but also on a balcony, in the corner of a utility room, etc. With all the functionality and convenience of a full-size workbench, it won't take up much space and can hold a variety of tools and gadgets in its drawers.

Tabletop small workbench It is made from two sheets of plywood glued together with a thickness of at least 18 mm and has dimensions of 1500x600 mm. To strengthen the table cover, it is additionally thickened at the edges with two layers of plywood sheet, giving a thickness of 72 mm.

Considering that plywood with a thickness of 18 mm is not the cheapest material (the cost of one sheet is about 1000 rubles), you can save a little if you buy a full-size sheet with dimensions of 2440x1220 mm. Unfortunately, this material is not enough to make the reinforcing strip that is located around the perimeter of the lid, so you will have to additionally look for a small piece of plywood sheet. Otherwise, the design of the tabletop will have to be changed.

When starting to build a small carpentry workbench with your own hands, prepare the following tools and materials:

• rule at least 2 m long;
• Circular Saw;
• carpenter's square;
• serrated spatula with tooth size 2x2 or 3x3 mm. You can buy a ready-made tool or make it yourself using a grinder;
• screwdriver or set of screwdrivers;
• spanners;
• good wood glue, for example, “Moment Joiner”
• plywood 18mm thick;
• wooden beam 40x60 mm;
• self-tapping screws;
• bolts, nuts, washers.

In addition, to make a workbench yourself, you need to acquire good carpentry clamps, without which gluing plywood sheets will be problematic. If it is not possible to purchase a quality tool, you can use inexpensive Chinese clamps, of which you will need twice the quantity.

The process of making a workbench with your own hands begins with covers, onto which a strip 1520 mm long is cut from a sheet of plywood 2440 mm long. By sawing this part, we obtain elements measuring 1520x610 mm to strengthen the sides of the lid. Then, as a rule, the plane of the plywood sheets is checked in order to orient them with their convex surface inward when gluing.

The next stage will require maximum concentration and accuracy - within a couple of minutes you need to evenly distribute wood glue on the surface of one sheet of plywood. If you feel that lack of experience will not give you the opportunity to cope with this work in such a short time, then use it to join wooden parts furniture glue PVA. It has no time restrictions and allows simple application. paint brush. Having prepared clamps and boards in advance to distribute the load over the entire plane, lay them on three boards bottom sheet, and after applying the adhesive, cover it with the top plywood board.

Having installed pressure boards on top, tighten the structure with clamps, constantly monitoring the flatness using the rule. It will not be possible to press the place in the center of the tabletop with a clamp, so it is left without load.

When gluing a board from several sheets of plywood, you can do without clamps if you place the structure on a flat surface and press it evenly over the entire plane with some kind of weight. After the glue has dried, remove the clamps or weights and begin next stage making a workbench with your own hands.

So that the tabletop has a strict geometric shape, when she is circumcised parquet flooring you have to be very careful. The rule can be applied as a guide bar for guiding a saw. When cutting the tabletop to dimensions of 1500x600 mm, maintain 90° angles using a carpenter's square or using the factory angles left over from cutting plywood as a template. Distribute the remaining scraps of plywood board into strips 150 mm wide. They will be needed to reinforce the perimeter of the tabletop, so glue them along the entire edge of the tabletop in two layers. In this case, the upper strips should overlap the joints of the lower sections of plywood.

For the manufacture of underframes timber with a cross section of 40x60 mm is used. In this case, the drawers and legs are made from solid lumber, and the supports are glued together from two pieces and one whole beam. The height of the workbench is chosen taking into account your height, since there should be no inconvenience or discomfort when using it. In our case, the height of the workbench from the floor to the top surface of the tabletop is 900 mm.

Next, glue the legs and assemble two frames. In this case, it is important to maintain the perpendicularity of the connections, since if they deviate from right angle the geometry of the structure will be disrupted. It will be easier to achieve this condition if, even at the trimming stage, the angles of all parts are strictly 90°. In our workbench, the frame width is 900 mm, and the height of the support legs is 830 mm. The gap from the floor to the bottom rung should be 150 mm.

After the glue has dried, the frames are mounted on the tabletop and secured with clamps. Then the legs are set strictly at an angle of 90 degrees to the bottom surface of the plywood panel and another set of legs and drawers are cut out. To fasten the structure to the tabletop, use 8x120 mm self-tapping screws.

The stability of the workbench can be increased if the legs and drawers are additionally fastened with the same screws. By choosing a recess for the head of the hardware with a feather drill, the joints are ensured to be aesthetically pleasing.

The workbench is almost ready. If desired, you can make a box for storing tools in its underframe.

DIY metal workbench for the garage

A workbench made of steel has the necessary strength and reliability required when working with metal products. This desktop can add functionality to any garage or workshop.

Materials and tools

To start making a workbench for your garage with your own hands, you should acquire the following plumbing tools:

• angle grinder with cutting and grinding discs;
• welding machine;
• building level;
• electric jigsaw;
• drill with a set of drills;
• screwdriver;
• measuring tool.

DIY metal workbench drawings

Some materials needed for a workbench can be found in the garage, and the missing parts can be purchased on the construction market. You will need:

• steel corners 50x50x4 and 40x40x2;
• profile pipe 60x40x2;
• steel strip 40x4 mm;
• steel sheets 2200x750x2 mm;
• boards 50 mm thick;
• 15mm plywood and drawer guides;
• metal screws and bolts.

In addition, prepare paint and rust converter to make the product look aesthetically pleasing and protect the metal from moisture.

Step-by-step instructions for making a metal workbench

Cutting the material. Cut into frame profile pipe. Steel angle is used to strengthen the structure and edging the tabletop. The metal strip is needed as guide elements for the side panels and for making table drawer brackets.

Frame welding. A rectangular tabletop frame is mounted from pipes 2200 and 750 mm long, connected in pairs. At the same time, it is taken into account that on top of the frame it will be necessary to weld the corners into which the boards of the working surface are laid. To strengthen the frame, sections of steel pipes are welded every 400 mm as stiffeners.

How to make a workbench with your own hands from metal. Photo

At the edges of the table, support legs 900 mm long are mounted by welding, which are reinforced at the bottom with jumpers from a corner or profile pipe.

The frames of the workbench drawers are welded to the legs on both sides.

Corners for edging are installed on the tabletop frame, and then secured with a welding joint.

From a corner 2200 mm long and 4 corners 950 m long, a sheathing of a power vertical panel for tools is arranged.

The finished frame is strengthened brackets made of steel bars, which are welded to its sides. To strengthen you will need 24 elements. Additionally, it is necessary to drill holes in each strip for mounting the side and rear plywood walls.

Plywood is cut into parts to make boxes, after which they are assembled using self-tapping screws. The number of drawers and their location depends on the specific need and personal preferences of the owner.

After assembling the drawers, metal strips with holes for attaching the slides are welded to the sides of the frame.

All welding seams and sharp corners are passed with a grinder with a grinding wheel installed, and rusty areas of rolled metal are cleaned with a metal brush attachment.

The metal frame is treated with an anti-corrosion compound and painted with weather-resistant paint.

The boards are cut to the length of the tabletop and placed in a frame made from a corner. To prevent rotting and damage to wood by insects, the boards are treated antiseptic composition.

The lumber is laid in the prepared bed, leaving 2-3 mm gaps between the wood and the metal to allow the wood to expand when swelling. After this, the boards are screwed with self-tapping screws.

The top steel sheet is treated on both sides with a rust converter, and after drying, it is attached to the wooden tabletop with self-tapping screws.

The table drawers are painted and installed on the guides, and the side and back plywood trim is attached.

After the workbench is made, a vice and other things are installed necessary equipment, attach hooks to place the tool.

What is a workbench

A workbench is a table designed for work related to the manufacture and installation of products made of wood, metal and other materials. Workbenches are often additionally equipped with equipment for fastening workpieces, drawers and shelves for storing tools and accessories. Depending on the intended purpose, there are carpentry and metalworking workbenches for working with wood and metal, respectively. Work tables for workshops and garages can be single or multi-seat. Workbenches designed for one workplace have a width of up to 0.8 m and a length of up to 1.5 m. The dimensions of multi-person benches increase according to the number of people working at them. The distance of the working surface from the floor is usually 0.8 - 0.9 m, however, there are also designs with adjustable height. Workbenches are most often made of metal or wood, and their tabletops are covered with sheets of plywood, hardboard, galvanized sheet, boards and other materials.

Every House master knows that a well-equipped workshop with a stable and reliable carpentry workbench, equipped with all kinds of devices for processing parts, is half the success in the manufacture of wood products. Of course, you can buy a desktop in a retail chain. However, we recommend making it yourself. Firstly, this will allow you to receive the product the right size and functionality. Secondly, when building a workbench optional equipment can be placed in the most rational way. Thirdly, the cost of the machine will be much lower than the factory version, which will allow you to buy a high-quality tool with the money saved. If these arguments have given you a reason to think about making a workbench with your own hands, then our drawings, instructions and recommendations will help you build a good-quality, reliable and functional carpentry workbench.

Purpose and design of a typical carpentry workbench

A durable and reliable carpentry workbench will provide convenience and comfort during prolonged work with wooden parts.

The carpentry workbench is essentially massive, reliable table for processing wooden products of any size. The main requirements for equipment of this type are strength and stability. In addition, the machine must be equipped with at least a minimum set of devices for securing and holding workpieces. The dimensions of the work table are selected depending on the size and weight of the parts being processed, as well as free space in a workshop or garage. By the way, there are designs of compact workbenches that can even be placed on a balcony.

The design of a carpentry workbench with a stacked tabletop. In the figure: 1 - base or underbench; 2 - bench board; 3 - miter box; 4 - screed; 5 - vice; 6 - support beam

Since the work carried out on a carpentry machine is carried out using hand and electric tools, the workbench is made of solid timber and thick boards. By the way, work surface, or in other words, a bench board, is assembled only from hard wood. When making countertops, dry oak, beech or hornbeam boards with a thickness of at least 60 mm are used. If the tabletop is made of pine, alder or linden, then its surface will wear out quickly and will require periodic updating. Often, a workbench cover is assembled from several narrow and thick boards, placing them on an edge.

A series of holes made on the working surface of the table allows you to install thrust elements for easy processing of long wooden workpieces.

In order to facilitate the design, the supporting legs of the desktop, on the contrary, are made of soft wood. The vertical supports are connected to each other by a longitudinally installed beam to increase the stability of the product.

Typical diagram of a carpentry workbench

A vice of a special design is hung on the front and side of the workbench for fastening workpieces. In addition, on large-sized machines, separate clamping devices are installed for large and small parts. The optimal location for a carpenter's vice is the left side of the front apron and the near part of the right side panel.

In the underbench - the space between the supports, under the table top, they often equip convenient shelves and drawers for storing tools and accessories.

For convenience, a recess is made in the back of the tabletop for fittings and small parts. Often, a difficult-to-manufacture recess is replaced with a frame made of wooden slats.

Types and design

All homemade work tables for carpentry work can be divided into three types:

1. Mobile workbenches weigh up to 30 kg, dimensions are less than 1 m in length and up to 70 cm in width, are equipped with one vice and are made partly from metal elements. Such machines are intended for working with small, lightweight workpieces or minor repairs of wooden products. Mobile desktop is excellent option if there is not enough space and can be installed in any room in the country house or on the balcony. Often, mobile workbenches have a folding design.

   Homemade carpentry workbench with mobile design

   
   

   If there is no need for a stationary, professional workbench, then for minor repair work or the manufacture of small parts you can convert an old desk.

2. A stationary carpentry workbench is made with reference to a specific location and is not intended to be moved during operation. Equipment of this type allows you to process parts of any size and weight.

   A stationary carpentry workbench is a reliable, stable structure, arranged in accordance with the preferences of the owner and the characteristics of the room

3. The compound type machine is the most difficult to manufacture. However, due to its variability, this design is the most practical and functional structure. If necessary, individual parts of the workbench can be easily replaced, since the elements of the workbench are connected to each other by bolted joints.

   A composite workbench is a structure that can be adjusted to any requirement

Project and drawings

When developing the design of a carpentry workbench the most important criteria are height, configuration and equipment. In addition, it is necessary to take into account who will use the desktop - left-handed or right-handed.

Considering that you will have to work at a carpentry bench for a long time, the closest attention should be paid to the height of the future structure. For people of average height, experts recommend making a table no higher than 90 cm.

Drawing of a carpentry workbench

When determining the distance from the floor to the tabletop, it is best to focus not on average parameters, but on the features of your own anatomy. It is optimal if the upper cut of the legs is at the same level as the hands. If you calculate this parameter taking into account the thickness of the tabletop, then you will be able to work tirelessly at such a workbench for several hours.

The cover of the machine can be made of boards, solid wood or plywood and is a stacked structure. It is not recommended to use chipboard or OSB for these purposes. Professional carpenters have long ago determined optimal size tabletops - maximum 2 m in length and 0.7 m in width. On such a workbench, you can make both a prefabricated wooden door and a small window with equal convenience.

When designing a structure, do not forget about the strength of the supporting frame. For supporting elements of the structure, timber with a cross-section of at least 100x100 mm is used. As longitudinal and transverse reinforcing elements, it is allowed to use slats and beams with a smaller cross-section - from 50 - 60 mm or more. The joints of the parts are mounted on tenons or dowels; furniture corners and other fittings are used for strength, and all connections are made using bolts and self-tapping screws. Nails will not be able to provide the required stability and fundamentality of the structure.

Carpentry workbench. View from above

Often the frame, or otherwise the workbench frame, is made of metal. Despite the fact that this material makes it possible to create a height-adjustable structure with less labor, professional carpenters prefer all-wood structures.

Next, let's look at the project carpenter's table¸ made of plywood, or rather from two plywood sheets 1.8 mm thick glued together. The dimensions of the lid are 150x60 cm. The edges of the tabletop are reinforced with plywood strips, which increases its thickness to 72 mm. By the way, the presented dimensions are not a dogma and can, if necessary, be adjusted in accordance with the needs and characteristics of the specific room used as a workshop.

Required tools and materials

Plywood with a thickness of 18 mm is a fairly expensive material (the price of one sheet measuring 1.5x1.5 m is more than 700 rubles, excluding delivery costs). Our project will require at least two sheets of this material. You can save a little if you buy one, more dimensional sheet dimensions 2500x1250 mm. Additionally, if possible, try to purchase scraps of plywood at least 300 mm wide, which will be used to reinforce the workbench cover around the perimeter.

Additional for construction carpentry machine you will need:

• wooden beam with a cross-section of at least 100x100 mm - for supports;
• timber or slats with a cross-section of at least 60x60 mm - for frame reinforcement elements;
  When choosing lumber for a carpentry workbench, carefully inspect the workpieces for the absence of knots and cracks. Remember that these parts will be subject to prolonged load;
• electric drill with a set of regular and feather drills;
• pieces of boards at least 1.5 m long for placing under clamps;
• wood glue. Good result can be obtained using the domestic adhesive composition “Moment Joiner”;
• furniture bolts with nuts and self-tapping screws;
• Circular Saw;
• carpenter's square;
• long rule (at least 2 m);
• construction level;
• a notched spatula with the size of the cut sectors not less than 3 mm;
• carpentry clamps.

The clamps needed to compress plywood sheets when gluing must be strong and reliable. If you are a non-professional carpenter and do not have quality instrument, then you can get by inexpensively clamping devices made in China. Of course the number similar devices should be doubled.

Manufacturing instructions

1. To make the tabletop, cut two pieces with a circular saw. If you managed to purchase a plywood sheet maximum length, then you need to saw off one piece 1520 mm long from it. By cutting it in half, you will get two parts 1520x610 mm. After this, use the rule to check the concave and convex sides of each sheet. This will make it possible to correctly orient the sheets when gluing.

   High-quality gluing ensures clamping of tabletop parts with clamps

   
   

   To properly glue plywood sheets, they are folded with their convex sides facing each other.

2. Having laid one workpiece on three parallel boards, apply wood glue to its surface. To do this, use straight and notched spatulas. Remember that the work must be carried out very quickly, otherwise the composition will begin to set prematurely. The manufacturer of Moment Joiner glue recommends joining the parts no later than two minutes after the start of applying the composition. Therefore, if you are not confident in the speed of your work, use wood glue, which has no time restrictions. Of course, the strength of the connection will be slightly reduced, but even the PVA furniture mixture good quality will provide an acceptable degree of adhesion.

   To avoid damage to the workpiece, support boards are placed under the clamps

3. Having laid the second blank on top of the first, place support boards around the perimeter of the future table top and begin to tighten the table top with clamps. At the same time, do not forget to control the flatness of the part using a rule. It will not be possible to tighten the center of the workpiece with clamps, so in this part you can install a load weighing at least 15 - 20 kg.
   

   You can glue plywood sheets into a board without clamps, if you can find a perfectly flat surface for laying them, as well as a load of sufficient mass.

4. After the glue has dried, the clamps are removed and they begin to strengthen the side surfaces of the tabletop. To do this, strips of plywood 15 cm wide are glued along the entire perimeter of the lid in two layers. When performing this work, be sure to ensure that upper layer completely covered the joints.

   Reinforcing the side parts of the workbench with additional plywood strips

5. A circular saw is used to trim the side surfaces of the table. The parquet is driven smoothly, slowly. It is convenient to use the same rule as a guide. The tabletop is given a size of 1500x600 mm, observing right angles, for which they use a carpenter's square or a factory corner of a plywood sheet.
6. The workbench supports are made of timber with a cross-section of 100x100 mm, connecting them with legs and drawers, for which lumber with a cross-section of at least 60x60 mm is used. In our case, the height of the machine is 900 mm, however, you can adjust this size to suit your height.

   Making a carpentry workbench frame

7. The legs are assembled “in a tenon” or using dowels, making sure to apply wood glue to the parts to be joined.
8. When assembling the upper and lower frames of the subframe, scrupulously maintain 90-degree angles between the parts. It will be easier to fulfill this requirement if, even at the stage of preparing the parts, their edges are trimmed correctly. The width of the frame of our structure is 900 mm, and the height of the frame is 830 mm, taking into account the distance from the floor to the bottom rung of 150 mm.

   Holes made in the parts with a feather drill will help hide the bolt heads and washers.

If desired, you can build a shelf in the bench. To do this, a plywood panel is cut to the size of the lower space, in the corners of which rectangular cutouts are made for the legs of the machine.

Installation of additional equipment

It is impossible to imagine a real carpentry workbench without devices designed for fastening the workpieces being processed. For these purposes, a vice is attached to the finished tabletop in such a way that its jaws are flush with the surface of the lid. To correctly install the device on the workbench, apply a vice to the machine and mark the fastening points. After this, holes with a diameter of 12 mm are drilled and the tool is installed on the machine using a bolted connection with an M12 thread. When performing this operation, be sure to mill holes for the washers and bolt heads.

View of the finished product with a vice installed

If it is not possible to install a stationary vice, you can do without them by using bench clamps or clamps.

In addition to the vice, there are stops on the work table. To do this, a series of holes are drilled in the tabletop. The best stops are considered to be parts made of wood, since metal devices can damage the workpiece. The sockets for the supporting elements are located at a distance equal to half the stroke of the vice. This will allow you to securely secure a workpiece of any size.

Video: Do-it-yourself carpentry workbench

Building a carpentry workbench is quite a difficult task. However, with my own hands assembled machine will allow you to work in a convenient, comfortable environment. This requires not only to think through the ergonomics of the workspace and correctly prepare a construction project, but also to carry out the work in full accordance with the recommendations of professional carpenters. Only then will the resulting product be durable and stable, pleasing its owner throughout for long years services.

A good workbench in the garage allows you to make different kinds metal and wood work in a short period of time. Stored here various instruments and small details. In simple terms, it is a special table on which you can do turning and metalwork.

In addition to the tabletop, there may be multilayer structures shelves and hanging containers for storing nails, screws and nuts.

Do universal workbench simple enough. The main thing in this matter is to prepare a project and detailed drawings of the future product. During the creation process, it is necessary to observe the order of each action.

Self-manufacturing of such a structure will save a decent amount. Besides, individual project helps you make a design based on the parameters of your room.

Types of workbench

There are several types of workbench. Each of them has some characteristics. In turn, they are divided into:

Locksmith. It is intended for metal work. The tabletop of this product is made of a high-strength metal alloy. This is necessary for safety. While working on iron, sparks may be present.

In addition, the use lubricants may leave marks on wooden surfaces. The iron base does not require special care.

Carpentry. Its surface is made of solid wood. A carpenter's workbench is used for woodworking. These products do not have high strength and versatility, unlike metalwork.

The universal table has a metal and wooden tabletop in its design. The drawing of the workbench shows the structure of the carpentry work area.

What is included in the design of the workbench?

If the product is made independently, then it is important to think through every little detail. Additional shelves and spacious hanging containers will help you use this product efficiently. The standard model contains many drawers for storing large tools.

A homemade table can have both metal and wooden system storage An additional metal shield allows you to store small hanging tools here. Now the hacksaws and hammers will be located in one place.

How to make a workbench with your own hands?

We present to your attention detailed instructions how to make a workbench. The production of a carpentry table takes place in several stages. First of all, you need to prepare all the tools and materials.

For this you will need:

• hacksaw;
• a screwdriver or a set of screwdrivers of different diameters;
• carpenter's square;
• level;
• bolts;
• nuts;
• self-tapping screws;
• detailed drawing of the product;
• wrench.

From the materials you need to prepare:

• bars for support. The size of each element should be 110 x 110 mm. During the selection process, it is necessary to pay special attention to the condition of the wood. There should be no cracks or knots here;
• plywood sheets 30 mm thick;
• boards for the frame.

When all the necessary items are prepared, you can proceed to the work process. It includes the following steps:

The initial step will be to construct a lower frame in which the tools and bench will be located. To do this, the boards are sawn off to the required level. Next, they are connected to each other using self-tapping screws. The end result should be a rectangular shape.

A spacer bar is installed in the middle. In the future, it will reduce the resistance of the finished product; during the work process, you will need a small wooden board.

The supporting legs of the table are fixed with bolts. To do this, in the plane of the frame they make through holes. For reliability, it is recommended to make 6 to 8 legs around the entire perimeter.

To give rigidity to the product, it is necessary to make a bottom shelf. At the bottom of each leg, 25 cm are marked. Then long ones are attached here wooden planks. In the future, a chipboard panel will be fixed on their surface. It will act as a base.

When the main part of the frame is completed, begin installing the top tabletop. You will need a hacksaw here. She removes excess parts of the board.

Protect the surface wooden table top hardboard will help. This durable material, which is intended for the work area.

You can increase the storage system using an additional metal shield, which is attached to the back of the carpentry table. IN support boards make through holes. After this, the metal base is secured with bolts. The photo of the do-it-yourself workbench shows the sequence of each action.

Photos of DIY workbenches

Design and purpose of the workbench

A carpentry workbench is a work table for manual and mechanical processing of wooden products. The design and ergonomics of a classic carpentry workbench allow you to fix parts in various spatial positions and perform basic carpentry operations with maximum convenience: making wooden parts, assembling structures, coating them with finishing compounds. Traditional carpenter's table designed for working with lumber up to 3-3.5 m long. To process longer workpieces, use a carpenter's workbench.

A table for carpentry work consists of a bench board (cover) and a bench (supporting frame). A traditional workbench is equipped with front (front) and rear (end) vices, with the help of which the workpieces are fixed in the required spatial positions.

There are holes in the table top and the wooden jaws of the vice. They are designed for installing clamps and stops of various sections and heights.

Having placed the stops in the desired configuration, the part is placed between them and pressed with the screw mechanism of the vice. This way the workpiece is securely fixed in a horizontal position. Based on thickness wooden part, use a stop of appropriate height that will not protrude beyond the edge of the workpiece and interfere with processing.

How to choose the optimal workbench height?

The height of carpentry workbenches varies between 85-95 cm. Optimal height The table is selected based on the height of the master. If, standing at the workbench, your palms rest freely on its lid, then the size has been selected correctly. At such a workbench it will be convenient to perform all basic operations, without frequent bending and stretching, which lead to rapid fatigue.

What materials are best to make the structure from?

A carpentry workbench must have sufficient strength and rigidity, since during operation it is subjected to large loads, both static, formed under the weight of massive workpieces, and dynamic, arising in the process of sawing, drilling, impacts, etc. Sufficient strength characteristics are ensured not only by the features of the fastening units, but also the type of materials used.

Wood is traditionally used to make the base. coniferous species. The table top is made of durable wood: oak, beech, ash, maple, etc. The lumber used to create the bench board must be dry (humidity about 12%) without knots and other defects.

About making a workbench cover

Experience shows that when making a carpentry workbench with your own hands, it is more advisable to purchase a ready-made glued board, which will become a blank for the lid. The effort and time spent on cutting, jointing edges, gluing the shield and leveling it when creating such a massive part will be incomparable with the funds saved.

When performing work that increases the risk of damage to the lid: drilling, chiselling, etc., it is better to cover the working surface of the workbench with a thick plywood sheet or fiberboard cut to the shape of the lid. It is advisable to make this simple flooring immediately together with the workbench.

Manufacturing and assembly of sidewalls

The sidewall design consists of two legs (B), drawers and supports (A). The part is assembled on a through-glued tenon.

The figured cutouts of the drawers and supports (detail A) are cut out on band saw followed by sanding the edges.

In accordance with the dimensions indicated in the diagram, markings are made on the legs for the tenons of the prongs, after which they are selected with a chisel or milled.

On outside The legs are tapped into a conical recess under the head of the coupling bolt. A recess with a diameter of 35 mm and a depth of 11 mm is made with a Forstner drill. A through hole with a diameter of 14 mm is drilled in the center.

Sawing out tenons and eyes

Spikes and eyes are made on sawing machine or manually, guided basic principles creating tenon joints. In such a critical design, the first option is preferable, since it allows you to minimize errors and inaccuracies, ensuring a perfect fit of the connection. The workpieces must have prepared, flat surfaces and correspond to the dimensions indicated in the drawing.

The halves of parts A are glued together, having previously placed an insert in the groove that will prevent displacement.

Side panel assembly

Parts A and B are glued together to form a finished joint. After drying, any excess glue that appears is carefully cleaned off with a chisel. The assembled sidewall is sanded.

In the center of the glued drawer, drill a 19x38 mm hole for a dowel (L) to fix the workbench cover.

Manufacturing of pedestals and underbench shelves

According to the dimensions indicated in the drawing, blanks for the legs (part C) are cut out in the amount of 4 pieces. Spikes are made at the ends of each part, adhering to the dimensions indicated in the photo. As with the sidewall, this operation is best done on a saw.

The connection of the legs with the sidewall is made detachable using a bolt tie with a transverse nut. To do this on inside the legs are milled into a recess for cross nuts d25 mm and depth 32 mm. A 14X95 mm hole is drilled at the ends of the legs. At this stage it is better to use a drilling jig, since the holes must be made strictly at an angle of 90°.

The support strips (parts D and E) are screwed with self-tapping screws at a distance of 22 mm from the upper edges of the supports.

According to the dimensions specified in the “General detailing” drawing, the planks of the underbench shelf are cut out (detail F). Holes are drilled and countersunk at the ends of each plank. The planks are ground and sequentially mounted on the assembled frame.

Installation of the bench cover

On the back side of the bench board, blind holes d19 mm and depth 32 mm are drilled for dowels (L).

Using a drill bit d19 mm, through holes are made on the cover for bench stops. Similar sockets 45 mm deep are drilled at the end of the lid. All holes are chamfered. The stops should fit easily into the sockets and not have any play.

Advice! For all drilling operations, use a drill with a jig to ensure clean holes at a perfectly right angle. It won’t be difficult to make such a guide yourself, if you have a piece of timber on hand.

Installation of a bench vise

Having decided to make a workbench with your own hands, it is more advisable to buy a carpenter’s vice ready-made. In this case, you will get the most reliable and functional design, and, importantly, you will get rid of unnecessary headaches during their installation.

Manufacturers of bench vices try to adhere to standards in the manufacture of their products. Here we will look at the installation diagram standard designs. But it is quite possible that you will have to improvise, adapting the installation to the features of a non-standard bench vise.

Vise jaws - parts H, I and J (2 pcs.) - are cut from hardwood. After this, holes are drilled for the guide rods, lead screw, sockets for bench stops and holes for mounting screws.

The rear jaws of the front and rear vices are mounted to the workbench cover as shown in the photo.

Wooden linings (part K) are cut to fit the size of the vice. Through holes are drilled in the drawers for the guide rods and the lead screw.

Advice! To accurately mark the holes, use the guides themselves, pieces of masking tape and a soft pencil.

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