« A private house with a facade made of EKVITON [tective]"
Manufacturing Features
Fiber cement products are produced by specialized enterprises with industrial equipment. All finished goods subject to laboratory control.
Fiber cement panels for facades are manufactured using the most simple and at the same time unique technology. The remaining liquid is expelled from a homogeneous mixture of sand, cement, water and cellulose in precisely controlled proportions, and the resulting dough-like substance is cut into panels certain size. Then the blanks of fiber cement facade panels are pressed under a multi-ton press to impart additional strength and are sent for hardening in an autoclave or ripened in natural conditions.
Next, finished panels for facades made of fiber cement material undergo final processing: they are primed, textured or coated with a special matte acrylate composition that is resistant to fading in the sun, depending on the type of panels.
Before sending to warehousing All fiber cement products undergo laboratory control. The final stage of production consists of checking products for compliance with standard requirements and rejecting slabs with deviations.
“Private house with fiber cement panels for exterior finishing of the house from EKVITON [tective]”
Painted fiber panels have a smooth, uniform matte and monolithic surface without pores or microcracks, characterized by a unique self-cleaning ability. In order to refresh the facade after a long Russian winter and spring thaw, one good downpour is enough.
“Facade panel made of fiber cement EKVITON [picture] ultra-matte”
“Object covered with façade panel EKVITON [picture] ultra-matte”
Raw materials for the production of fiber panels
The main components for the production of fiber cement are cement, sand, binding materials - water, cellulose fibers. Each of them undergoes pre-treatment, in particular, the cellulose is cleaned and separated into fibers using water. The prepared raw materials enter the workshop.
Mixing cement mortar happens in a standard way: all ingredients are combined and mixed dry. The composition is added quartz sand, dispensers, weight relievers. Components in standard version The preparation of the solution is stirred for 30 minutes to 1 hour.
Types of fiber cement panels
Fiber cement external facade can be done using EKVITON panels different types:
- Tectiva - the material is colored in the mass and has a pronounced texture. The surface resembles linen, with characteristic fibers and texture. It gives the impression of a specially performed polishing.
- Natura is a natural material that has a subtle but distinct fiber cement structure. The coloring is done in bulk.
- Materia are façade fiber cement panels for exterior finishing of houses. The products have a large format, while they are thin and durable.
- Pictura - the material has a matte smooth surface, excellent for the implementation of original architectural objects.
- Linea is a profiled panel that is popular among architects for implementing modern solutions. Depending on the viewing angle, the panel looks different.
Physical and mechanical properties and technical characteristics of fiber cement panels
| Limit deviations sizes of finishing materials, according to: | ||
|---|---|---|
| - length, mm | ± 3 | |
| - width, mm | ± 3 | |
| - thickness,% | ± 10 | |
| Deviation from flatness and edges from straightness, mm, no more | 1 | |
| Deviation from rectangularity (deviation of the sheet shape from rectangular), mm, no more | 1 | |
| Panel density, kg/m3, not less | GOST 8747-88 | 1550 |
| Modulus of elasticity in bending of fiber cement panels, MPa (for reference): | GOST 8747-88 | |
| - along the fibers | 13000 | |
| - across the fibers | 15000 | |
| Bending strength, MPa, not less | GOST 8747-88 | 24 |
| Frost resistance: | GOST 8747-88 | |
| - number of cycles | 150 | |
| - residual strength,%, not less | 90 | |
| Water absorption of materials, %, no more | GOST 8747-88 | 20 |
Application
Fiber cement panel is a practical and aesthetic material for exterior finishing. With the help of such material you can transform appearance structure, give it original and modern look. High technical and aesthetic characteristics have ensured the widespread use of fiber cement. The material is used for different purposes:
- for finishing prefabricated structures;
- when installing ventilated facades;
- for the decoration of new houses and during the reconstruction of old ones;
- for residential, industrial and commercial buildings.
The high performance and decorative characteristics of fiber cement boards have made them in demand in the interior and exterior decoration of low-rise residential buildings, office and other buildings and structures. The material is usually used on facades, including in the form of:
- windproof component of the main walls of the building;
- additional heat-insulating layer;
- leveling coating under decorative design surfaces.
Fiber cement panels are in great demand for the arrangement of new buildings and during the reconstruction of old buildings, they are relevant for finishing frame houses. Their scope of application includes interior work. Fiberboards are often used for interior cladding of residential walls due to the high environmental friendliness and aesthetics of the material. Fireproof properties have made the panels in demand when decorating stoves and fireplaces.
Houses on the water. Facade panel EQUITONE [nature] / EQUITONE N071 N072 N154 N250 N281 N291 N372 N373 N473 N972,
Architect: Attika Architekten, Bethaniendwarsstraat 6m - 1012CB Amsterdam
The panels are widely used in facade and interior design solutions.
Advantages of fiber cement panels EQUITONE / EKVITON
EQUITONE / EKVITON slabs, produced by Etex, for arranging stylish fiber cement facades are characterized by a number of functional and operational benefits, among which:
- wide range of colors developed jointly with European architects;
- thin and durable material;
- light weight - the fiber cement screen will provide minimal load on the walls of the building. In addition, this feature of the material greatly simplifies the process of transportation, transfer and installation;
- exceptional environmental friendliness (only cement, sand, water and cellulose fibers). The composition does not contain components harmful to humans; when working with the material, you do not have to worry about unwanted fumes and other negative impacts;
- freedom of cutting and perforation, freedom of layout and association with others natural materials, such as stone, glass, metal, brick, etc.
- frost resistance - fiber cement can withstand many freeze-thaw cycles without changing its strength characteristics, therefore the material is widely used for exterior decoration of houses in harsh climates;
- versatility - facade fiber cement slabs can be used to cover not only the external part of the building, but also interior design elements; examples of this can be found in the gallery Our objects
- possibility of year-round installation in any climatic zone of Russia;
- service life is about 50 years;
- affordable price corresponding to quality.
Pros and cons of modern fiberboards
To the list of advantages already listed, it is necessary to add the following features:
- non-flammability - fiber cement slabs are not subject to fire. Moreover, it becomes an obstacle to the spread of fire;
- resistance to ultraviolet radiation. Even after many years of use under the sun, the slabs retain their original appearance;
- high stability to impacts, bending strength is largely due to the inclusion of cellulose and synthetic fibers in the composition, which act as a reinforcing lattice;
- the low hygroscopicity of fiber cement finishing is ensured by water repellents that do not allow the slab to absorb moisture either from the inside or from the outside. But at the same time, the material is characterized by satisfactory vapor permeability parameters;
- durability - service life of up to 50 years as a façade finish, depending on operating conditions. For relatively inexpensive material this is quite a decent indicator;
- good thermal insulation, especially in combination with mineral wool insulation. After finishing the walls from the outside, there is a significant reduction in the heat loss of the building and the cost of heating the premises;
- noise insulation - the ability to absorb external noise is comparable to double windows. Increased sound insulation – by-effect composite material structure;
- ease of installation of slabs - working with fiber cement panels is much easier than plastering the facade. If you have the right tools and have access to a source of information, you can install them yourself;
- neutrality to the appearance of mold and the formation of fungal colonies - conditions conducive to the development of microorganisms do not arise on the surface of the cladding;
- resistance to corrosive processes - even operation in high humidity does not make the material less resistant to corrosion;
- self-cleaning ability - rainwater quickly removes layers of dirt from the surface of fiberboards.
Along with undeniable advantages, fiberboards have a number of disadvantages, these include:
- increased level of water absorption. At high humidity and direct contact with precipitation, the level of moisture absorption of the material reaches 10%;
- a new fiber cement product that has not been painted under production conditions requires application paint coating;
- the need to attract an assistant - despite simple technology installation, it will not be possible to do it alone - the products are quite large in size and have an impressive weight;
- Another controversial point that is considered to be a disadvantage of fiber panels is their lack of expressiveness compared to natural stone, decorative brick and other finishing materials. The statement is controversial, since the market today offers a wide variety of slabs with a wide variety of decor.
Despite the fact that the material is not perfect, fiber cement panels are chosen by both professional builders and individual developers, since the increased performance characteristics and ease of solving most problems compensate for all the shortcomings of the material.
Order required quantity fiber cement panels EQUITONE / EKVITON and other products from this unique material for cladding facades and more, you can always contact us, as a manufacturer, at an affordable price and with delivery to any region of Russia.
Installation features
The facade can be mounted by attaching fiber cement boards to the wall or to the lathing. Fastening is carried out using special brackets. To facilitate installation work, a sheathing frame is made. When installed at an angle, overlapping the bottom panels, fixation is carried out on the upper side. When joining in length, it is necessary to provide a ventilation gap to compensate for thermal expansion. To mask the joints, strips, corners and additional elements are used.
You can always order the required number of EQUITONE fiber cement panels and other products made from this unique material for facade cladding and more from us at an affordable price and with delivery to any region of Russia.
| 1220x2500 and 1220x3050 | Price, rub./m2 | ||
|---|---|---|---|
| EQUITONE / EKVITON [tective] | |||
| TE10, TE40, TE90 | 8 mm | 2450 rub. | |
| TE15, TE20 | 8 mm | 2730 rub. | |
| TE30 | 8 mm | 2870 rub. | |
| TE00 | 8 mm | 3080 rub. | |
| TE60 | 8 mm | 3080 rub. | |
| EQUITONE / EKVITON [line] | |||
| LT20 | 10 mm | 6370 rub. | |
| LT60 | 10 mm | 6930 rub. | |
| 1250x2500 and 1250x3100 (1280x2530 and 1280x3130 supplied) | |||
| EQUITONE / EKVITON [nature] | |||
| N074, N073, N281, N251, N972, N359, N331 | 8 mm | 3430 rub. | |
| 12 mm | 5390 rub. | ||
| N211, N252, N163, N161,N861, N162, N154, N961, N662, N661, N412, N411 | 8 mm | 3640 rub. | |
| 12 mm | 5810 rub. | ||
| N294, N250, N891, N892, N991, N594, N593 | 8 mm | 3010 rub. | |
| 12 mm | 4550 rub. | ||
| EQUITONE / EKVITON [picture] | |||
| PA041, PG241, PG243, PG742 | 8 mm | 3010 rub. | |
| 12 mm | 4410 rub. | ||
| PG341, PG442, PG443, PG444, PG544, PG545, PG546, PG641, PG642, PG843, PG844, PA944, PA542 | 8 mm | 3010 rub. | |
| 12 mm | 4410 rub. | ||
| PW141, PW841 | 8 mm | 3150 rub. | |
| 12 mm | 5250 rub. | ||
| EQUITONE / EKVITON [matter] | |||
| MA200 | 8 mm | 2730 rub. | |
| 12 mm | 3710 rub. | ||
| MA400 | 8 mm | 3150 rub. | |
| 12 mm | 4550 rub. | ||
The price is negotiable, depending on the volume of delivery.
Additional service from the manufacturer: cutting panels to the specified size
Check the price in the Sales Department
Want to know panel prices? Call!Fiber cement panels for exterior home decoration are very common today. They are used for arranging These products have unique functional properties, which makes them so widespread and popular among consumers.
Positive Features
Among the main advantages of the products described are environmental friendliness, which is expressed in their safety for human health. Among other things, these panels are durable and characterized by high strength properties. It is the outstanding technical characteristics that make this material most suitable for finishing facades. For private buildings, this solution is the most acceptable also for the reason that fiber cement does not burn or ignite. This indicates that, from the point of view fire safety This facade panel meets the most stringent requirements.
Fiber cement panels for home exterior decoration are universal material. These products can be used in thermal insulation and decorative purposes. Quite often, fiber cement is used in the construction of internal partitions, if you have to work in industrial or residential buildings. Home craftsmen note another positive feature: installation of fiber cement panels is very simple.
The instructions for installing ventilated facades using this material do not imply preliminary work on preparing the wall base. It should be noted that the price is quite reasonable. The price is combined with decent performance characteristics, allowing you to get panels that are suitable for a consumer who appreciates the properties of the material and knows how to count money.
Disadvantages of fiber cement panels
If you decide to use it, it is worth considering that this material has one significant drawback, it lies in the insufficiently presentable appearance of the products. And indeed, in a number of cases, the facade, which was finished with these panels, is significantly inferior in external indicators to walls lined with facade tiles, stone or decorative brick.
However, experts note that this disadvantage is very subjective, because in the vast majority of cases, finishing with fiber cement panels is optimal from both a practical and ethical point of view.
Characteristics of Nichiha fiber cement products
Nichiha are made in Japan. They have the ability to self-clean. In their production, wood fiber, mica, as well as cement and quartz are used. They can be used for external and interior decoration. The surface of the panels is covered with six layers of acrylic paint, as well as a protective composition, which has water-repellent characteristics.
Japanese fiber cement panels of this brand can be purchased with different parameters. The thickness of the products varies from 14 to 35 millimeters, while the length can be selected from two presented parameters, namely 1818 and 3030 mm. The width can be equivalent to 455 or 910 millimeters.
It will be very easy to work with canvases, because one sheet, the size of which is 455 x 3030 x 14 cm, has a mass of twenty-two kilograms. The panels can withstand up to 300 freezing and thawing cycles, while the products will not lose their quality and performance characteristics.
Expansion and antistatic
Thermal expansion is not very small, thus, with temperature fluctuations around 100 degrees, expansion occurs within one millimeter per one linear meter. Such fiber cement panels for facades are antistatic, which ensures their ability to self-clean. During the installation process, you can use nails that will allow you to attach the products to the wooden surface.
If you have to work with metal, you can use self-tapping screws for fixation. If you purchased panels whose thickness is 16 millimeters, you should provide additional fastening with hidden clamps. By installing these products, you can completely eliminate the problem of water getting on the surface of the facade and the sheathing elements. This extends the life of the materials and the entire building.
Features of Latonit panels
Are you interested in the Latonit brand? Fiber cement panels from this manufacturer also have high quality characteristics. They can be used not only for arranging ventilated systems, but also for installing ventilation shafts, balcony screens and plumbing cabin ducts. On sale you can find all kinds of shades and factors that allow you to emphasize the individuality of the building. The products have good insulating properties and are also resistant to microorganisms and chemical substances. By changing the thickness of the sheathing elements, you can restore absolutely any geometry of the building. You will have the opportunity to eliminate unevenness without first preparing the surface.
If you are interested in the Latonit brand, fiber cement panels from this manufacturer can be installed all year round, which will reduce heating costs by up to 30%. The products resist ultraviolet and magnetic radiation. If we compare the frost-resistant qualities of fiber cement with those of brick, they will be three times higher. This makes it possible to provide an optimal microclimate for residential buildings even in the coldest climatic zones.
Maintaining the façade will be very easy. He has smooth surface and is weather resistant. If water gets on the surface, it is distributed over the surface without leaving dirty stains. If there is a need, you can purchase panels of non-standard sizes.
Characteristics of Kmew brand panels
Kmew fiber cement panels are a Japanese product. Such products are excellent for use in the harsh Russian climate. The manufacturer guarantees that the material will last more than 35 years, without requiring any repair work. During the production process, not asbestos is used as reinforcing fibers, but cellulose, which is completely safe for health. The products have a multilayer photoceramic coating, which is the fruit of the hard work of technologists. If sunlight hits the surface, the base begins to destroy harmful organic substances and chemical compounds, excluding the occurrence of bacteria.
Features of fiber cement products "Rospan"
Fiber cement panels "Rospan" are produced in Russia. They are of excellent quality and are made exclusively from environmentally friendly components, including cement, marble chips, wood chips, liquid glass, as well as antibacterial additives. The cost of such products depends on the complexity of the process.
The material is resistant to cracking. In order to achieve such indicators, dispersed fibers are added during the production process, which can reduce the quality of fragility. Among the positive features, we can highlight all the characteristics that are inherent in the panels described above. Without changing the quality characteristics, the slabs can be frozen and thawed up to 50 times. The manufacturer provides a 50-year warranty. On sale you can find products whose texture imitates brick, wood or marble.
Such fiber cement panels for exterior decoration of a house are also very easy to install, in addition, they have anti-corrosion characteristics. The canvas can be installed both vertically and horizontally.
Negative reviews about Rospan panels
Those consumers who purchased the described slabs note that the finish is capable of absorbing up to 10% moisture. However, you can combat this by installing waterproofing. Home craftsmen emphasize that the panels begin to deform when exposed to moisture. However, here we can highlight an advantage, which is expressed in the fact that the material is not destroyed. To Work with similar products should be done carefully, as they have low impact resistance. However, it is worth remembering that the facades of private houses are hardly or not subject to strong impacts.
Conclusion
If you decide to use fiber cement panels for the facade to renovate your house, then it is important to take into account all the positive and negative aspects of the material before purchasing. This will help you do right choice, and also prefer products of the brand that will last longer than others. This is the only way to get a facade that looks attractive and does not require repairs throughout its entire service life. Every master should take this into account before visiting the store.
Finishing the facade is not only the calling card of the house, but also protects its walls from moisture, cold and other unwanted influences. Therefore, in this case, it is necessary to approach the choice of material as responsibly as possible. Do you want to get beautiful and durable exterior wall decoration without overpaying? Then fiber cement panel for facades is your choice. Here you can find out what this material is, how it is produced, what it is like and how to work with it correctly.
Fiber cement panels - what is it, advantages and technical characteristics of the material
Fiber cement panels are a finishing material of artificial origin, produced in the form of slabs or siding. Consists of 85-90% cement and 10-15% mineral additives and fiber - cellulose or synthetic fibers. The last component of the material plays the role of a reinforcing component, giving fiber cement panels bending strength. On the outside, they have a weather-resistant coating that imitates brick or masonry. Fiber cement panels also contain water repellents - additives that simultaneously protect the material from moisture absorption and allow it to “breathe”, remove small particles of water and not become damp.
Fiber cement boards and siding were created early in the last century as an alternative to stucco. New material had to surpass it in many operational characteristics and be easy to manufacture/install.
More details about the benefits of fiber cement panels can be found below.
- Ease. Boards and siding made from a composite of cement and fibers are very lightweight. This feature of the material greatly simplifies transportation, carrying and installation. In addition, the total weight of the finishing is less, and accordingly, the load on the load-bearing walls of the house is reduced.
- Non-flammability. Fiber cement is not subject to fire and is a barrier to fire.
- Resistance of fiber cement panels to ultraviolet radiation – the material will not fade after many years spent in the sun and will not lose its original appearance.
- High impact and flexural strength– these characteristics of fiber cement panels are largely due to the fact that the composition includes cellulose or synthetic fibers, playing the role of a reinforcing lattice.
- Low hygroscopicity– due to water repellents, fiber cement boards do not absorb water either from the outside or from the inside. But at the same time, as mentioned above, the material has satisfactory vapor permeability parameters and “breathes”.
- Durability– due to the three properties presented above, fiber cement boards can serve as facade finishing from 25 to 50 years, depending on the conditions and the manufacturer. For a material with a relatively low cost, this is a very good indicator.
- Ecological cleanliness– fiber cement boards do not contain components harmful to humans. When working with the material, you do not have to worry about any fumes or other negative effects.
- Frost resistance– fiber cement finishing can withstand a large number of freeze-thaw cycles without loss of strength. This material quite suitable for exterior finishing houses in places with harsh climates.
- Good heat and sound insulating properties, especially when combined with mineral wool insulation.
- Easy to install - Working with fiber cement boards is much easier than working with plaster. If you have a certain set of tools and a source of information, you can install such a finish yourself.
- Ability to install in subzero temperatures– unlike plaster, you can work with fiber cement boards even during cold weather.
- Versatility– siding and fiber cement panels are available in dozens of options, varying in size, price and appearance. Imitate the most different materials and are perfect for both a private home and a city office building.
On a note! A controversial point regarding fiber cement panels is that some builders and owners of country houses consider this material not very beautiful and inferior in appearance to plaster or natural stone.
Now let's look at the technical characteristics of cement and fiber finishes. The main parameters of the material are given in the table.
Table. Fiber cement panels for facades - technical characteristics.
| Technical specifications | Meaning |
|---|---|
| Density, g/cm3 | From 1.5 |
| Weight individual element finishing, kg/m2 | From 16 to 26 |
| Bending strength, MPa | 20 or more |
| Impact strength, kJ/m2 | From 2 |
| Moisture absorption,% by weight | From 7 to 20 |
| Thickness of an individual element, mm | From 6 to 35 |
| Length of an individual element, mm | 1200, 1500, 1800, 2400, 3000, 3600 |
| Width of an individual element, mm | 190, 455, 910, 1200, 1500 |
When selecting fiber cement panels for the facade, make sure that they are manufactured in accordance with GOST 8747-88 or DIN EN 12467 standards.
GOST 8747-88. Asbestos-cement sheet products. Downloadable file (click the link to open the PDF in a new window).
Prices for popular fiber cement wall panels
How are fiber cement panels made?
Using the example of fiber cement panels of the LATONIT brand, let's get acquainted with the technological process of production of this finishing material.
Step 1. Cement, sand, cellulose and other components of the finishing material are mixed together.
Cement is one of the components
Step 2. The resulting mixture enters the molding department and is rolled out to a still wet layer of a certain thickness.
Step 3. Raw rolled fiber cement is cut according to the length and width into sheets of certain sizes.
Step 4. The fiber cement sheets obtained in this way are stacked.
Step 5. The laid slabs enter the press, where they are subjected to high blood pressure. Thanks to this, excess moisture leaves the fiber cement, increasing the density and strength of the finishing material.
Step 6. The fiberboards that have passed the press are sent to a chamber for thermal and humidity treatment. There the material goes through an accelerated hardening process.
Step 8 Fully cured fiber cement panels are sanded and painted.
Important! Often, a rather complex coating is applied to the surface of fiber cement panels, imitating real stone or brickwork.
Step 9 The technological process of manufacturing fiber cement boards is completed by rejecting, packaging and sending the material to the warehouse.
Types and main manufacturers of fiber cement panels
Based on their appearance, fiber cement panels can be divided into the following groups.
Important! Some of the fiber cement panels are produced unpainted - the home owner must complete this stage of façade finishing independently. On the one hand, this will allow you to choose a color that for some reason you did not find in the manufacturer’s catalog. But at the same time you will need to spend time and effort on applying paint. It is also worth noting that the cost of such unpainted fiber cement panels is 10-20% lower than the fully finished material.
The durability and appearance of fiber cement panels for facades directly depend on who produced them and on what equipment, as well as with what care the manufacturer followed the technological processes. In total, there are eight manufacturers who are considered leaders in this area in the construction market in the CIS. You can familiarize yourself with them from the table below.
Table. Fiber cement panel for facades - main manufacturers and brands.
| Firm | Description |
|---|---|
| A Japanese company that is one of the pioneers in the production of fiber cement panels. Many years of experience allowed them to bring the technological process and the quality of the manufactured material to the best possible levels. |
| Another manufacturer of fiber cement finishing from Japan. The company pays great attention to the quality of the cement and mineral fillers used. |
| A developing manufacturer from Russia. Constantly increasing production speed, expanding model lines of fiber cement boards. The most modern equipment from Europe is used for their production. |
"Minerite" | Finnish manufacturer of fiber cement finishing. It produces slabs in the mid-price segment, very high quality and especially resistant to cold conditions. |
| Large assortment and high quality, ensured by strict monitoring of the technological process and product compliance with basic standards. |
"Kraspan" | The products of this company can be found almost everywhere - there are representatives in dozens of cities throughout the CIS. |
| Danish manufacturer, one of the leaders in the production of asbestos-cement boards. Known for its quality, in no way inferior to its Japanese counterparts. |
| This company specializes in fiber cement panels secured with rivets. Most often, these products are used for finishing facades. public buildings and offices. |
Not every homeowner allows it financial condition decorate the house with stone tiles or decorative bricks. It's not just the cost of materials, but also the complexity and high cost of installation. To insulate and give the house a more aesthetic appearance, there are special façade panels. Read more.
How to properly cut, drill and store fiber cement panels
Before we begin installing fiber cement panels on the facade of a building, we will consider some of the features of working with them - cutting, drilling and storage. Let's start with cutting the panels, which may become necessary when working with corners, slopes and the space under the roof of the cottage.
Step 1. The cutting line for the fiber cement panel is marked. It lays itself on a flat surface. front side down. A soft material is placed under the panel to protect it from scratches.
Step 2. The cutting tool is being prepared. It is best to use a circular saw for this. IN in this case a product with a guide rail is used, automatic feeding and a dust extractor - with the help of these devices, a neat and quick cut of the fiber cement panel is achieved. Disk circular saw should be positioned in such a way that at its lowest point it extends 5 mm below the sheet of finishing material.
Step 3. Turns on Circular Saw and the cutting process begins. Its disk runs along the entire length of the fiber cement panel. Then the cut part of the fiber cement panel is separated from the main sheet.
Prices for the popular range of circular saws
A circular saw
Step 4. The surface near the cut of the fiber cement panel is wiped from dust formed during the cutting process with a dry cloth.
Drilling fiber cement panels should not cause you any problems. The main thing is to comply with several conditions.
- If possible, use only special drills with the appropriate sharpening angle.
- Do not drill several panels at the same time - only one at a time.
- It is necessary to make indents from the edges of the fiber cement panel. They depend on the specific characteristics of each sheet and should be specified in the instructions or description supplied with the material.
- After completing the drilling process, the panel around the hole must be cleaned of dust on both sides. To do this, use a dry microfiber cloth.
Every home has engineering Communication, in some cases they come out not underground, but above it. In such a situation, there is a need for cutting in fiber cement panels round holes. You can see the process in the photos below.
Fiber cement panels should be stored in a dry place and strictly in a horizontal position. It is not advisable to place the slabs on the ends - they will be deformed. Pallets or wooden blocks must be placed under stacks of fiber cement panels.
Video - Installation of Cedral fiber cement siding
Installation of fiber cement panels - step-by-step instructions
Let's imagine step by step instructions, which consistently describes the process of installing fiber cement panels on the facade of a house.
Step 1. Installation of fiber cement panels begins with preparing the wall. It is cleaned of remnants of old finishing, dust and dirt. If the house is made of brick or foam blocks, get rid of excess cement mortar between them. Then, using a level and beacons, they determine how smooth the wall is and whether there are any defects on it that need to be taken into account in the future.
Step 2. Markings are applied to the wall for the installation of brackets on which the frame for finishing made of fiber cement panels will be attached. The vertical and horizontal spacing between the brackets is selected based on the project and the material used.
Step 3. Using the marks made at the previous stage, holes are made for anchor fasteners. Their depth is selected based on the wall material and the weight of the fiber cement panels that will be used for finishing.
Prices for popular hammer drill models
Hammers
Step 4. Brackets for the fiber cement finish frame are assembled and mounted on the wall using anchor bolts. Then the length of their working part is adjusted according to the plumb lines that were made in the first step. This parameter depends on the thickness of the intended insulation layer.
Step 5. According to the principles set out in the previous operation, all brackets are installed on the wall.
Step 6. A layer of mineral wool is laid on the main wall. In this case, cuts are created in the material for the brackets. Fixation is carried out using disc-shaped dowels driven over the entire surface of each individual mineral wool slab. The insulation is laid with overlapping vertical joints like brickwork. This is necessary to increase the thermal insulation properties of the layer and eliminate “cold bridges”.
Step 7 Fixed on brackets vertical profile frame. Their final connection is made using rivets.
Step 8 The rest of the vertical profiles are installed using the same principle. They are connected to each other using a busbar and rivets, as shown in the illustration below. It is necessary to leave a small gap between the vertical profiles being joined to compensate thermal expansion metal
Step 9 Drill holes for fasteners in the fiber cement panels and install them on the vertical profiles. Level the product horizontally using a level.
Step 10 Fiber cement panels are fixed to the frame by tightening self-tapping screws in the corners.
Step 11 Screws alone are not enough to fix fiber cement panels for a façade; they must be supplemented with slides installed in a vertical profile. They are adjusted to the corresponding panel parts.
Step 12 Another panel is attached to the side. Its fixation follows the same principle - first, self-tapping screws in the corners, then fitted slides. But at the same time, a small gap is maintained between adjacent panels, designed to compensate for the increase in facade finishing for one reason or another and to prevent its warping.
Step 14 The slopes are finished separately. There are two options here. In the first case, the slopes are covered with painted metal products, in the second - with pieces of fiber cement panels. The joints at the corners are treated with sealant.
After this, finishing the facade of the house with fiber cement panels can be considered successfully completed.
Among the many finishing materials intended for the facade of buildings, the so-called fiber cement panels stand out significantly - they are produced using modern nanotechnology, which makes it possible to make this material practically invulnerable to natural factors. It is this that we will deal with in this article, in which, together with the website, we will study fiber cement facade panels, identify advantages over other similar materials and learn how to install them.
Fiber cement facade panels photo
First, it is necessary to clarify the situation with the question of what this material is. It is made on the basis of cement with the addition of additives that lighten the weight and increase its strength. In addition, special microgranules have been added to the original composition of this material, the task of which is to absorb and release water depending on the humidity on the street - in some types of fiber cement panels the granules can be replaced with special internal channels to remove excess moisture. This type façade panels are covered with a protective layer on both the front and back sides.
Fiber cement facade panels: advantages and disadvantages
Now about the advantages that fiber cement siding has. There are quite a lot of them.
- Firstly, it is strength and durability. Leading manufacturers of this material, subject to installation technology, provide a 50-year guarantee on their products. But their service life is not limited to this; with proper operation, they can last up to 100 years.
- Secondly, unpretentiousness to weather conditions– fiber cement panels for facades can be used at temperatures from -80˚С to +80˚С. At the same time, their quality does not suffer, and their dimensions always remain stable and do not depend on temperature and humidity.
- Thirdly, fire safety - in this regard, fiber cement panels are ahead of other ventilated facade systems - for example, they burn out in a matter of moments, and the widely used “ecobond” melts. In this regard, fiber cement practically does not react at all to high temperatures.
Fiber cement siding photo
- Fourthly, environmental friendliness - no chemical products are used in the manufacturing process of fiber panels. Moreover, this type of finishing material can even be used for interior decoration.
- Fifthly, a variety of colors and structures. Leading manufacturers of fiber cement panels include more than five hundred varieties of this material in their product range - they are made to look like brick, natural stone, wood, etc. It is quite difficult to find such a natural material, the structure and color of which would not be repeated by manufacturers fiber cement siding.
- Sixthly, this is a simple and easy-to-do-it-yourself installation, which we will look at a little later.
Fiber cement panels for facades photo
How to install fiber cement panels: requirements for the frame
Installation of fiber cement panels is carried out using the so-called hinged method - this material is used to create ventilated facades. As a rule, the panels are mounted on a frame made of special metal profile, the device of which has a number of requirements.
1. It must have a certain structure - two types of profiles are used to install the frame - the first of them are installed horizontally, and the second vertically. The latter are attached to horizontal profiles - fiber cement panels will be installed on them.
How to attach facade panels photo
2. Secure fastening frame to load-bearing walls building. For these purposes, special brackets are used, which are attached to the wall through a paranitic gasket, which reduces the impact of house settlement on the frame. These brackets are mounted in in a certain order– their vertical installation pitch is 1000mm, and horizontally 600mm. This is due to the size and features of the panels.
3. Insulation of the house - it is done at the stage of assembling the frame, or rather, immediately after installing the brackets. in this case, it is possible to use various materials: both foam plastic and mineral wool or basalt slab. The insulation must be securely attached to the wall using plastic dowels with wide caps (popularly called “umbrellas”).
It is on this frame that fiber cement panels are installed.
Sequence of installation of fiber cement siding photo
Installing panels on a frame: how to secure them correctly
The installation of fiber cement boards, as well as the manufacture of a frame for them, has a number of features.
- Firstly, this is a basement flashing, which will prevent the foundation from getting wet - it is installed at a height of 50–100mm from the building.
- Secondly, these are clamps, whose task is to fasten the panels. The bottom row of clamps must be installed immediately above the ebb - they will securely fix the panels at the base of the house. Clamps are mounted on each vertical guide.
- Thirdly, this is a suture vertical strip that will provide correct position the plates relative to each other - it must be installed in the same way as the guides, maintaining a vertical level.
All these elements are securely screwed to the frame using metal screws with wide heads.
Installation of fiber cement panels photo
Well, then come the panels themselves. They seem to be put on the lower clamps, and their top is secured with the next row of these fasteners. Clamps not only serve to securely fasten fiber cement panels to the frame; their tasks also include creating an expansion joint.
An important stage of the installation of fiber panels is correct formation external corners - here the manufacturer provides two options for solving this problem. In the first case, the panels are connected without trimming, and in the second - with trimming at 45˚. In both cases, in the process of formation corner connections a special sealant is used and protective paint, supplied by the manufacturer along with the panels.
Clamps for fiber cement panels photo
The production of fiber cement panels involves their manufacture different thicknesses– depending on it, another installation method may be used. For thin panels, the design of which does not provide a groove for installing clamps, fastening with self-tapping screws through the panel is typical.
In such situations, special attention must be paid to the process of drilling this material - the holes should not be located at a distance closer than 50mm from the edge. The inner surface of the hole must be coated with a protective primer, which is also supplied by the manufacturer along with the material. In the same way, without the use of clamps, slopes from fiber cement siding are installed.
Well, in conclusion, I want to say one thing - fiber cement facade panels are quite finicky to install. In addition, you will not receive a manufacturer’s warranty on the material if its installation was carried out in violation of technology, and such a warranty is at least 50 years. Therefore, you should think about this issue and entrust the installation of fiber panels to official representatives of the manufacturer.
It implies that the house will not only be comfortable, cozy, warm, but also beautiful. These conditions are easier to meet in countries with temperate climate, but in those places where the weather changes radically throughout the year, the use of specific building materials and good thermal insulation is required. It remains to be seen whether the built house will be beautiful. I would like to note that fiber cement facade panels are reliable and beautiful protection Houses. If the decision is made to decorate the house in such a way that it can become the central element local area, then further we will talk about what fiber cement panels are, what they are made of, who produces them and how to work with them.
This decoration will transform the facade of the house and emphasize the well-being of the owners.
What are these panels?
The description provided will help you become better acquainted with this material.
Fiber cement is made from a mixture of the following components:
- crushed sand;
- cement;
- wood pulp.
It is designed to be resistant to:
- insects;
- moisture;
- harsh weather conditions.
Fiber cement panels used as siding are decorated with a pattern that imitates wood.
Panels based on fiber cement were invented more than 100 years ago, but at that time they contained asbestos, which is dangerous to human health. It was subsequently replaced by wood pulp. This only improved the quality of the material, and now it is impact resistant.
Panel production is divided into the following stages:
- Sand is fed onto the conveyor and falls into a rotating cylindrical grinder.
- Inside the grinder there are metal balls that turn sand into fine dust.
- Water is added to the sand. This helps remove dust and helps soften the sand, making it easier to move.
- After transportation, excess water is removed into a special container.
- What remains is a mixture of sand (20%) and water (80%).
- Now it’s time for wood pulp, without which the slabs would be very fragile.
- Water is added to the mixture and mixed until the mixture reaches the consistency of thick oatmeal.
- On next stage sand, wood pulp and cement are mixed. Water is added to this composition.
- The solution is poured into a trough under a mesh filter, where it is mixed.
- Excess water is drained through the lattice walls of the filter, leaving a layer of fiber cement.
- This composition is applied to a sheet of cardboard and moves further along the conveyor.
- In the next step, a vacuum mechanism draws the remaining moisture through the cardboard until a sheet of durable fiber cement is created.
- When passing through the rollers, several sheets are compressed into a single whole. This creates a thick layer.
- If siding is made from panels, then another roller creates a relief structure on it, imitating a cut of wood.
- Using powerful water pressure or a cutter, a panel of the required length is cut from the seam.
- The sheet is still wet and needs to be handled with care, so its further movement is carried out using a manipulator with suction cups. He transfers them to a large tray.
- Now the sheets are sent under the press, which squeezes out excess moisture At the same time, the density and strength of the panels increases.
- Next, the sheets are placed in a special chamber where they undergo heat and humidity treatment.
- The next step is processing in an autoclave, where the sheets go along with the pallet on which they were laid.
- After processing in an autoclave, the sheets become as strong as possible and can withstand heavy bending and compression loads. They also become impact resistant.
- The slabs are checked and, if necessary, rejected.
The products go to another workshop, where the next stage of preparation for their use as facade panels takes place - treatment with moisture-repellent compounds, antistatic agents and application of the finishing layer. All actions are performed as sheets pass through the conveyor.
- The first step is to remove dust from the back surface of the sheet.
- A polymer coating is applied to the same side, which provides a vapor barrier to the material.
- The coating is polymerized using ultraviolet lamps.
- The sheet is turned over and now the front side is dusted.
- To ensure high adhesion, a two-component epoxy primer is applied to the front side.
- After leaving the conveyor, the sheet is immersed in a special cassette and left there for polymerization, which lasts from 6 to 10 hours.
After the stipulated period has expired, they begin to apply paint and varnish coating to the slabs.
- The sheet is removed from the cassette and fed to the next conveyor, in which the front side is dust-free.
- At the next stage, a matte, colored acrylic-based paint coating is applied to the front side.
- In the next chamber using infrared lamps The coating is dried at a temperature of 60°C.
- At the exit from the conveyor, the slab again ends up in a cassette, after which it goes on sale.
Characteristics of fiber cement panels
First, let's touch on the positive characteristics of the material:
- The stoves are not flammable, so they can even serve to some extent to protect the house from external sources of ignition.
- They tolerate ultraviolet radiation well, maintaining their original appearance.
- Corrosion is not a problem.
- Sound insulation is significantly improved.
- The material is impact resistant.
- The plates are resistant even to sudden temperature changes.
- There are no harmful fumes, which indicates the environmental friendliness of the material.
If cheaper, unpainted slabs are purchased, then many of the items listed positive qualities material cannot be applied to them.
Now let's describe the disadvantages:
- If you purchased unpainted slabs, you will have to paint them periodically. As a result, the final cost of the product and work will increase.
- The material high level water absorption (up to 10%). Because of this, the slabs experience slight linear deformation (up to 2%). To be fair, it is worth noting that this does not affect the strength and structure of the panels. In addition, manufacturers are constantly trying to correct this negative phenomenon by using a protective film and making the material more porous. All this is aimed at ensuring that moisture can evaporate freely from the slabs.
Having done comparative analysis, let us mention the advantages:
- The service life of the panels is more than 20 years.
- The plates can withstand more than 100 freezing and defrosting cycles.
- Even an uninsulated house receives some protection from the cold in winter and does not heat up in summer.
- Installation work can be performed at any time of the year.
- Rich color range of factory-dyed material.
- You can choose textures that imitate natural or artificial materials.
- The finish is beautiful and does not require additional financial investment.
- The slabs clean themselves of dirt during rain.
Now you can move on to installation technology.
Installation of slabs
Having familiarized ourselves with the manufacturing process of fiber cement and facade panels, we will consider methods of their fastening. Let’s immediately say that the technology for installing fiber cement panels is simple and can be performed by a non-specialist.
Tool for the job
For work you will need both hand and power tools:
- Water level or laser level.
- Construction level (length 1–2 m).
- Bulgarian.
- Hammer and drill Ø10 mm.
- Electric drill and drills Ø4 mm.
- A diamond or miter saw will need to be used to trim some of the sheets.
- Tape measure (measuring tape length 5–10 m).
- Construction knife.
- Metal scissors.
- Metal square.
- Cutter.
- Hammer.
- Rule 2–2.5 m long (or aluminum rail) .
Manufacturing of metal frame
Having prepared the tool, let's start preparing the walls:
- First of all, you need to determine the presence, and if there is, then the size of irregularities on the external walls of the building.
- We determine the horizontal level, the installation height of the panels and the level of installation of ebbs for the foundation.
- It is necessary to mark the façade for the subsequent installation of brackets, the number of which is calculated based on the conditions that the vertical pitch will be 60 cm and the horizontal pitch will be 100 cm. The length of the bracket depends on the thickness of the insulation and the curvature of the wall.
- According to the applied markings, the brackets are installed using dowels or anchors. The choice of fasteners depends on the material of the building walls and the design of the facade.
- To reduce heat loss and prevent contact various materials, it is recommended to use paronite gaskets.
- Insulation is attached to the wall.
- A protective heat insulator is placed on top of the insulation - a vapor-permeable membrane.
- Now it’s the turn of the system of profiles and guides. Vertical U-shaped profiles are installed along the edges of the wall.
- The profiles are then secured to the brackets with rivets (or bolts and nuts).
- Door and window frames are being installed.
- Finally, fiber cement boards are riveted to the profiles.
Depending on the type of panels and installation technology, their fastening can be done with rivets, self-tapping screws or clamps.
The installation process is shown in detail in the video, which consists of several parts:
Working with a wooden frame
- A horizontal sheathing is fixed to the house along the width of the insulation.
- After checking its position with a building level, the insulation is laid and secured, and a breathable waterproof film is placed on top of it.
- Stuffed on top of the horizontal sheathing vertical lathing(strictly according to level). The size of the board and the distance between the sheathing bars is selected depending on the dimensions and weight of the slabs. Most often, it is the slab manufacturer that provides such information.
- The panels themselves are secured with clamps or nails.
- If the panels are used as siding, then they are attached to the sheathing with nails. Moreover, the top sheet overlaps part of the bottom sheet, in which the nails are hammered.
The material presented in the article is not an installation instruction, but is provided for informational purposes only.
Video
Watch a video about the production of LATONIT fiber cement boards:
We present to your attention instructions for the installation of façade fiber cement panels KMEW:
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