Sawing patterns on plywood and wood burning is a hobby for both children and adults.
At the same time, this hobby can become very useful in everyday life, because in this way you can make all kinds of shelves, boxes, photo frames and many other equally interesting things with your own hands.
We cut and burn patterns on plywood products
In order to do such an exciting activity, you do not need any complex tools. To get started, you only need a jigsaw and an electric burner - tools that are sold in all modern construction stores, the price of which will not hit your wallet.
If this becomes a serious hobby, then over time you can purchase the following tools:
- Wood saw.
- A small plane.
- Small hammer.
- Drill with thin drills.
- Triangular and round needle files.
- Pliers.
- Flat file.
- Long ruler.
- Square.
- Compass.
- Simple pencils.
- Thick paper.
All this will be useful to you when making serious crafts; for starters, a jigsaw with a burner will be enough.
About the jigsaw device
A jigsaw is a metal or wooden frame U-shaped, at the free ends of which there are clamps with screws intended for fixing nail files. Files are very thin and can break easily, so it is advisable to stock up on them in advance.
Regarding the design features, jigsaws come in the following types:
- Wooden, with a tension screw. The file is inserted into it with the teeth facing outwards with the teeth tilted downwards, which is easy to check by touching them with your finger. Fixation of the file is ensured by several turns of the tension screw.
- Metal. There is no tension screw here, so the instructions for “filling it” are somewhat different. Here you should rest the end of the jigsaw where the top clamp is located against the edge of the table. Next, lightly press the jigsaw handle so that the frame bends and the ends move slightly closer together. In this position you need to secure the nail file. When you release the jigsaw, the frame will straighten, pulling the file.
- Jigsaw. Exist various designs of this device, which can significantly speed up the work process.
Where to begin
Many have some jigsaw cutting skills from school lessons. However, they are clearly not enough to cut complex patterns from plywood. Therefore, start with the easiest thing: make a simple but very useful household item - a hanger hook.
The work stages will be as follows:
- Using a compass or some flat round object, draw a circle on a sheet of plywood (see details).
- Carefully cut it out using a jigsaw. If on back side the product has burrs - they need to be removed sandpaper.
Advice!
If at first you cannot cut a perfectly even circle, cut it with a slight indentation from the edge.
Then you can correct your circle using a file and needle files.
- Closer to the edge of the resulting circle we make a hole for the nail. To do this, you can use both electric and hand drill or a spinner.
- Cleaning up outer surface fine sandpaper.
- Now you can burn some design on the front part of the future hook.
- Next, we coat the product with varnish or paint to protect it from moisture and give it an attractive appearance.
Advice!
Burnt patterns must be coated exclusively with colorless varnish.
- Screw the hanger hook to the base.
Sawing complex patterns
Advice!
You can also use patterns designed for knitting, embroidery or paper cutting.
First, the drawing should be transferred to thick paper, then using sharp knife or a scalpel you need to cut out the stencil. Using a stencil, you can easily transfer.
Producing finishing finished products, first coat the inner surfaces of the sawn patterns with varnish or paint, and then the front surface.
Choosing material
For the manufacture of various items Different plywood is used, and both the thickness and quality of the material vary. The front side must be clean, free from damage and knots. If the layers of plywood sheet come apart, then it is advisable not to buy such material.
Cut large sheets should be done with a sharp fine-toothed hacksaw to avoid damage to the structure. You should not throw away the scraps, as they may later be useful in the manufacture of small parts.
You can always find a use for low-quality material by using it to make minor parts (for example, back walls or interior shelves).
In order to make round cylindrical products, you should use thin elastic plywood, which has no more than three layers. If the layers are easily separated, it is advisable to remove one of them. 
The photo shows thin, bendable plywood.
Advice!
Bend the plywood sheet across the outer layer.
Using thin and soft sheets, you can speed up your work by cutting two to three identical parts at a time. To do this, lay the sheets one on top of the other, fastening them with small nails. When sawing several layers, the nail files should be held strictly perpendicular to the plywood sheet.
Conclusion
Sawing with a jigsaw is a favorite pastime of many craftsmen, because with this simple tool you can create truly amazing objects that not only decorate the interior, but also have a specific functional purpose.
In the video presented in this article you will find Additional information on this topic.
After graduation installation work in the antechamber, it is possible to add decorative elements. In this master class we will make cutout from plywood to the ceiling. Firms working to order provide expensive services for laser cutting plywood. However, you can develop a sketch and bring the job to completion with your own hands, and the result will be completely unique and original.
Materials and tools for making decorative plywood panels:
- plywood 8 mm thick
- pencil
- thick film
- stationery knife
- drill
- drill
- electric jigsaw
- jigsaw files
- sandpaper with grit P100
- tassel
Making a figured cut out of plywood for the ceiling
First, we cut the plywood to the required dimensions.
Draw a suitable sketch. We select a drawing on the Internet, and then transfer it to paper in proportion to the size of the plywood.
Cut out the fourth part from the sketch.
Use chalk to transfer the sketch to any flat surface, not forgetting the size ratio.
We apply a thick film and the image being viewed to the sketch, and then redraw it with a pencil.
Using a utility knife, cut out the excess film.
We place the cut out template on pre-prepared plywood and redraw the drawing from the template, transferring it in a mirror to each corner of the plywood.
Using a drill and a drill bit, we drill holes in the places where the plywood will be cut.
Using an electric jigsaw, cut out the excess plywood.
Using sandpaper, sand the cut edges of the plywood.
To give the lamp an openwork look, we glue a decorative wooden braid.
We varnish the finished plywood cutout and attach it to the ceiling.
We got an openwork ceiling that can be repeated in any room.
Below is a video demonstrating the process of creating a decorative ceiling panel from plywood:
Characteristics of the main types of carving tools
As a rule, it is impossible to imagine any woodworking these days without a jigsaw - a special device with which you can plan the required form made of wood, as well as high-quality sanding wooden surface. That is why such tools are very popular.
There are two main types of such sawing tools - manual and electric. It is impossible to say for sure which option is better. Indeed, depending on the complexity and precision of the work, it is advisable to use a jigsaw of a certain type.
The hand-held device is most suitable for small parts that need to be given complex shapes. It is with the help of a hand-held device that you can achieve high level cutting out complex patterns on plastic and wood, which cannot be done with a tool that runs on electricity.
How to use a jigsaw correctly? The ability to work with it is a very useful thing, especially when it comes to functional cutting of large parts and wood blanks. Working with an electric device significantly saves time, which is spent, for example, on sawing boards for house frames and windows.
10 secrets when working with a hand jigsaw
In work with hand tools There are 10 main secrets that will help you do your work quickly and very efficiently.
Secret 1. When working with any part, this part must be secured very securely so that when cutting it does not move anywhere. For these purposes, use a vice that can be adjusted to fit right size.
Secret 2. When sawing, try to apply pressure on the part so that the wood or plastic is very clean. thin layer. If you use too much force, the material may burst and the file may break. Pressing too softly will degrade the quality of the workpiece. Therefore, when cutting, try to gradually increase the force from one edge to the other, constantly turning the part so that the cutting proceeds evenly.
Secret 3. Choose one file direction for yourself. At first, you should not turn it, as this can damage both the part and the file itself. And after your hand gets used to it, you can slightly twist the handle. But only the angle of rotation should not exceed 15 degrees.
Secret 4. If you need to cut a part lengthwise and crosswise, then the best option will do this while standing, directing movements from top to bottom. If you start sawing horizontally, you will not be able to avoid distortions of the part.
Secret 5. If your workpiece has such a shape that the file from time to time tends to rest against the edge of the part and get stuck there, then you need to turn the pin clamps located on the side and reduce the pressure on the file.
Secret 6. When making a cutout a certain shape inside the workpiece without damaging the edges, you need to use an electric drill to make a hole in the intended place so that the file can fit there. It is then removed from the device, inserted into the hole, after which the tool is attached to it again. Now you can safely cut out the part from the middle.
Secret 7. To prevent the saw from jumping out of the clamps, fix it from time to time by turning the handle. Just don't overdo it so it doesn't break. It will be enough when, when pulling, you feel that the file is firmly held, and the handle turns with difficulty.
Secret 8. If you just need to cut wood in one direction, then select the maximum saw tension on the tool handle. And for planing a part, you can choose a lower tension.
Secret 9. Always work in the same direction, regardless of whether you are making decorative carvings or simply sawing a part. This will not only make the work easier, but will also help avoid the formation of nicks on the workpiece.
Secret 10. If you are cutting out complex patterns, it is preferable to work according to a sketch drawn in advance on the workpiece. This way you will avoid mistakes and make the part as beautiful as possible.
10 secrets for working with an electric carving device
To avoid any problems when working with a jigsaw, read the basic secrets.
Secret 1. When working with a tool that runs on electricity, you do not need to press hard on the material. This can lead to deformation of the canvas.
Secret 2. If you are working with very tight wood or with stronger materials such as metal or glass, be sure to coat the workpiece in the places where you intend to cut it with machine oil or at least water before work. This will make cutting easier and will prevent the mechanism from quickly deteriorating.
Secret 3. Always secure the workpiece as tightly as possible in the vice so that you can hold the jigsaw with both hands when working. This way the part will not rotate, and the cut will be much smoother.
Secret 4. When working with electric tools, it is very important to have a constant cutting speed and pressure force. If you increase all this even a little, as when working with a manual device, you risk damaging the mechanism and cutting the blade crookedly.
Secret 5. Always try to place the workpiece face down. This will help you make the sawing area smoother and more even.
Secret 6. It is advisable to place a sheet of non-slip plywood under the materials being cut. This way you will not only protect the surface on which sawing occurs, but you will also be able to reduce vibration of the workpiece during operation.
Secret 7. Before work, always mark the cutting locations with a pencil and ruler. A process without preliminary marking can subsequently produce significant distortions. The result is damage to the material.
Secret 8. Always try to cut not strictly along the intended line, but 3 mm to the side from it. Surprisingly, the cut with this approach turns out almost perfectly smooth.
Sawing out plywood using a jigsaw according to drawings is a fascinating activity for handmade lovers. Openwork products can be used to decorate pieces of furniture, interior design, wall panels, caskets, etc.
The work is performed both manually and electric jigsaw. Need to cook free place at a table or workbench, purchase necessary materials and, most importantly, prepare a template, draw a picture or make a drawing.
In this article, let's look in more detail at how to cut out plywood using a jigsaw according to drawings, how to correctly transfer a template onto plywood, and how to select a high-quality workpiece.
Materials for work
- Plywood without knots good quality thickness from 3 to 5 mm.
- There are two types of sandpaper - fine and coarse. In order for the layers to be cleaned evenly, you need to place a rectangular board during sanding.
- Jigsaw manual or electric. If, when cutting from plywood with a jigsaw according to the drawings, the pattern turns out thin, with turns, and a radius of less than 2.5 cm, then it is better to use a hand tool so as not to spoil the template.
- Stain (optional).
- Varnish. It is best to use acrylic, it is odorless and dries quickly.
- Drill. You will need it to make a hole for the jigsaw file.
How to make a template?
If you don’t know how to draw, but want to start cutting out plywood with a jigsaw, you can get drawings from numerous Internet sites. You need to find the required ornament or design and print it in full size.
The template is transferred to the plywood only after it has been thoroughly processed and used for application. ballpoint pen or a simple pencil of medium hardness. Some people use carbon paper.
Then the drawing is carefully drawn on the plywood, and all irregularities are corrected.
Preparation of plywood
Before starting work on cutting out plywood with a hand jigsaw according to the drawings, you must first prepare the base. First, for convenience, cut out the required size by attaching the template to a sheet of plywood.
Once the desired size is prepared, sand the surfaces. First, the sheet of plywood needs to be sanded with coarse sandpaper, #120 is suitable. Then wipe the surface with a dry cloth. Then the material is sanded with fine sandpaper, for example, No. 80. Wood dust can only be shaken off with a dry cloth.
Beginning of work
After the surface of the plywood acquires an even structure, transfer the pattern according to the template. To start cutting with a jigsaw, you need to make a hole for the saw with a drill. After inserting the file, secure it well on both sides hand jigsaw. If an electric tool is used, then the jigsaw must be secured to a special stand so that it does not vibrate and spoil straight lines.
The work is carried out slowly, carefully, observing safety precautions.
Once the entire design is cut out, sand the inside side cuts.
Final stage
In order for a picture or piece of furniture to acquire a finished look and last longer, it needs to be treated with varnish. If you want to give some other shade to the product, then first apply stain, and after drying, apply varnish. After applying the first layer of varnish, you need to let it dry thoroughly, then use fine sandpaper to treat the surface again, as the varnish can raise the pile on the plywood. The final final coat of varnish is applied after wiping the product with a dry cloth.
A jigsaw is one of the most common hand-held power tools. They can process the most different materials: wood, plastic, ceramics, metal, etc. However, the main material with which most jigsaw masters work is plywood.
Using a narrow file, this tool allows you to not only make straight cuts, but also create intricate patterns. And in this article we will look at some tips from experts working with jigsaws.
Features of working with a jigsaw
A jigsaw for cutting out plywood looks like a very simple tool and can be used to produce straight cut Almost every beginner can do it. However, if we talk about beautiful curly patterns, then here it is necessary not only to have certain skills, but also to select the right files.
Main nuances
When cutting out plywood with a jigsaw with your own hands, you should know the following:
- The main condition for obtaining an even cut is making the right choice tool files. In order to front side the cut was without scoring, you need to use a thin file with the teeth pointing downwards.
- The workpiece needs to be firmly secured, otherwise you won’t get an even cut
- A few words about files. Available for jigsaws a large number of saws, which differ from each other both in thickness and design features.
Depending on this they distinguish:
- Saw or side divorce. The teeth bend to the right and left in turn, like hand saws. This method produces files with relatively large teeth. They are used for fast straight cutting. The cut will have rough edges, so it should be sanded.
- Canvas with undercut. IN in this case the teeth do not have a pattern at all. These files allow you to make very thin and clean cuts. Naturally, the speed of work decreases. If such a file has a slight gap, then the work will go a little faster. However, in this case, the main emphasis is not on speed, but on the quality of the cut.
- Wavy divorce. To enable very small and narrow saw blades to make wider cuts, cutting edge the canvas is made wavy. For the most part, such files are used when working with metal, but they are often used when working with plywood to obtain a narrow and clean cut in a fairly short time.
Sawing patterns with a jigsaw
Advice!
You can use patterns from magazines on embroidery, knitting or paper cutting.
In order to transfer a drawing to plywood you need to do the following:
- We transfer the pattern onto thick paper.
- Using a sharp utility knife or scalpel, cut out the stencil.
- Apply the stencil to the surface of the material, tracing it with a simple pencil.
- Now you can start cutting out the pattern.
Unlike making a straight cut, cutting out plywood with a jigsaw has its own characteristics.
This instruction will help you understand all the intricacies of the work:
- To cut along a curve, use a saw with a narrow blade.
- To do this, you need to use a special attachment - a circle cutter. The circle cutter is fixed in the center of the circle, after which you can start working.
- If you need to select grooves in wooden blank, then instead of a file you can use a rasp. It is also used to clean up uneven cuts.
- In order to make a perfectly accurate and even cut, you should use rip fence. It must be attached to the jigsaw using screws.
A special guide ruler can be installed on the “ski”, thanks to which the cut goes parallel to the straight edge. Before you begin, you must make sure that the ruler is firmly attached and aligned with the canvas. Otherwise, the movement of the saw will be incorrect, and it may break or “burn” the material being processed.
- If you need to make a straight, long cut, you can use an auxiliary guide. In this case, the jigsaw will move along the firmly fixed bar.
- Using this tool you can make cuts at an angle of up to 45 degrees. The angle of inclination is set on a scale.
- Sawing a hole. Very often, when cutting out ornaments, the craftsman needs to make a hole in the plywood.
There are two options for this:
- The first option is the simplest. You need to drill a hole with a drill, after which you insert a file into it and continue cutting out the desired design.
- The second option involves the use of plunge or plunge cutting technology. There is no need to drill a starting hole. To do this, you need to place the tool on the front edge of the “ski” without touching the workpiece with the blade.
Advice!
Plunge sawing should always start at the waste end of the material.
The saw should not enter the plywood too close to the cutting line, so as not to damage the material.
- If you need to cut the board large thickness and the file is not long enough for this - you need to use a file with a pointed end. First, we saw through the workpiece on one side, then we turn it and saw through on the other.
- To cut out a shaped part, you can attach the tool to the bottom of the work table. If the workpiece is fed evenly and smoothly, you will be able to get a cut with clean, even edges.
The photo shows a tool attached to the bottom of the desktop. Conclusion
From this article you learned how to cut plywood with a jigsaw. Here we discussed the basic principles of working with this tool, which will help you in implementing various construction and design solutions.
In the video presented in this article you will find additional information on this topic.
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